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INFLUENCE OF GGBFS ON PROPERTIES OF CONCRETE PAVEMENT

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Presentation on theme: "INFLUENCE OF GGBFS ON PROPERTIES OF CONCRETE PAVEMENT"— Presentation transcript:

1 INFLUENCE OF GGBFS ON PROPERTIES OF CONCRETE PAVEMENT
By Binod Kumar Pr. Scientist , CRRI, New Delhi & Mrs. Lopamudra Sengupta VP, JSW Cements Ltd., Mumbai L. R. Manjunath DGM, JSW Cements Ltd., Mumbai

2 PQC REQUIREMENTS Structural & Functional Performance
Concrete Flexural Strength: kg/cm2 (M35 - M40 Grade) Slump: mm(paver), mm(manual) Cement content: 425 kg/m3 max. Use of superplasticisers Use of Slag & Fly ash

3 CHEMICAL PROPERTIES OF GGBFS
USED IN PQC Sr. No. Constituent Content, % by Mass Requirements as per IS: 1 Silica (SiO2) 34.2 - 2 Alumina (Al2O3) 17.5 3 Calcium Oxide (CaO) 35.0 4 Iron Oxide (Fe2O3) 0.74 5 Magnesia (MgO) 10.1 Max 17% 6 Sulphide as Sulphur 0.42 Max 2.% 7 Manganese Oxide 0.12 Max 5.5% 8 (CaO + MgO + Al2O3) / SiO2 1.83 ≥ 1.0 9 Glass Content 96 ≥ 85 %

4 PHYSICAL PROPERTIES OF GGBFS
USED IN PQC Sr. No. Property Test Value 1 Sp. Gravity 2.956 2 Blaine’s Fineness, m2/kg 375 3 Retained on 45 micron in Wet Sieving, % 8.9 4 Lime reactivity, N/mm2 15.3

5 PQC MIX PROPORTIONS Mix Designat ion GGBFS Replacem ent Level, %
(kg/m3) Slag Sand 10 mm 20 mm Water S0 400 166.00 S10 10 360 40 S20 20 320 80 S30 30 280 120 722.00 341.46 802.54 S40 240 160 S50 50 200 720.32 800.60 165.97 S60 60

6 PQC PROPERTIES Workability Compressive Strength Flexural Strength
Drying Shrinkage Abrasion Resistance Plastic Shrinkage Cracking

7 WORKABILITY

8 COMPRESSIVE STRENGTH

9 Flexural Strength, (N/mm2)
Mix Desig natio n Flexural Strength, (N/mm2) 7 Days 28 Days 90 Days S0 3.5 5.4 5.8 S10 3.7 5.3 6.2 S20 4.3 5.7 6.6 S30 4.1 5.6 6.7 S40 3.9 5.5 6.9 S50 3.6 S60 3.0 4.0 4.9

10 FLEXURAL STRENGTH, PQC THICKNESS AND COST SAVING
Mix Designation 90 D Flexural Strength, (N/mm2) PQC Thickness, mm Cost Saving (2Lane/km) Rs5/kg, (Lakh Rs.) Rs7000/CM, (Lakh Rs.) S0 5.8 250 - S10 6.2 240 4.08 5.95 S20 6.6 230 7.82 11.9 S30 6.7 225 11.47 14.87 S40 6.9 220 14.96 17.85 S50 21.25 Nil S60 4.9 At S40 Level 120 km road can be constructed in the cost of 100 km

11 DRYING SHRINKAGE

12 LOAD TRANSFER AT JOINT AND AGGREGATE INTERLOCKING
Doweled joints Sawing of joints

13 Aggregate interlocking
Less Shrinkage Closed Crack Under Saw Cut Helps Load Transfer High Shrinkage Open Crack Under Saw Cut Reduced Load Transfer

14 ABRASION RESISTANCE (DEPTH OF WEAR)
Abrasion Machine Tested Sample

15 DEPTH OF WEAR

16 PLASTIC SHRINKAGE CRACKING
High Temperature High Wind Velocity Low Air Humidity Low Water Cement Ratio, <0.38

17 CONVENTIONAL Vs LATEST PQC (M40) MIXES
QuantityKg/Cu. m Cement, Fly Ash / GGBFS W/CM Water SP PS Cracking Tendency Conventional 400 Nil 0.38 152 SNF Low PQC with Fly Ash (Latest) 320 80 PCE Very High PQC with GGBFS 240 160 Very Low

18 CONCLUSIONS Workability of concrete mixes do not change with the use of any amount of GGBFS. Use of suitable plasticiser can take care of the workability of the mix without changing the water requirement. Both short term (7 & 28 days) and long term (90 days) compressive as well as flexural strength of concrete is increased when cement is partially replaced by GGBFS up to a level of 40%. When 50 % cement is replaced by GGBFS, the strength of the concrete remains almost same.

19 CONCLUSIONS Abrasion resistance of M40 Grade PQC containing different amount of GGBFS was observed to be adequate enough for its use in concrete pavement construction. Drying shrinkage of concrete reduces with the increase in GGBFS content. Thus, concrete containing GGBFS is comparatively more suitable than conventional concrete for road construction Plastic Shrinkage Cracking Tendency is reduced with GGBFS GGBFS can be used as partial replacement of OPC up to 50 % without compromising the requirement of short term and long term strength of PQC.

20 Thank You


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