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CDR: Aether “Angry Mosquito”
AAE 451, Team 3 October 26, 2006 Mark Davis Ashley Gordon Hank Kneitz Ryan Mulligan Joshua Rodewald Brandon Wampler Mathieu Hautier Samantha Pearcy
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Presentation Outline Mission Overview & Initial Sizing Aerodynamics
Structures and Weights Propulsion System Dynamics & Controls Cost Analysis & Remaining Work April 5, 2019 AAE 451, Aether Aerospace
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Design Mission Overview
Take-off and landing distance ≤120 ft Take-off at minimum climb angle 35º Climb to 20 ft High-speed ¼ mile dash Loiter for 5 minutes VStall < 30 ft/sec Return home at the most economical speed Carry payload of 1 lb Cost < $250 to build April 5, 2019 AAE 451, Aether Aerospace
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Aircraft Concept The Angry Mosquito Low wing V-tail
Tail dragger, fixed racing gear Streamlined fuselage 11 in 3.5 ft 4 ft April 5, 2019 AAE 451, Aether Aerospace
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CDR: Aether Angry Mosquito
Mission Overview Aerodynamics Structures and Weights Propulsion System Dynamics & Controls Cost Analysis April 5, 2019 AAE 451, Aether Aerospace
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Wing Airfoil Section – MH 32
Used on electric powered pylon racers Designed for low Re April 5, 2019 AAE 451, Aether Aerospace
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Aspect Ratio Trade Study
Results ARopt < 2 Solution ARdesign = 5 for D&C CDmin = (Cf = ) Other Trends: ARopt Inversely proportional to Vmax ARopt Directly proportional to Wo ARopt < 2 ARdesign = 5 April 5, 2019 AAE 451, Aether Aerospace
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Wing and Tail Geometry Wing V-Tail Airfoil MH 32 NACA 0009 Area
Quarter chord line Wing V-Tail Airfoil MH 32 NACA 0009 Area 3.25 ft2 1.1 ft2 AR 5 3.25 Span 4.03 ft 1.88 ft Taper Ratio 0.45 LE Sweep 0º 25° c/4 Sweep -4.34º 12.7° TE Sweep -16.88º 0° Dihedral 4º 29° Incidence -2º - Leading Edge .5 ft 1.11 ft 2.02 ft Quarter chord line Leading Edge 0.80 ft 0.36 ft 0.94 ft April 5, 2019 AAE 451, Aether Aerospace
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Fuselage Length Sizing
Goals: Minimize Weight Minimize Drag Considerations: Minimum build-able fuselage length Class 1 tail sizing April 5, 2019 AAE 451, Aether Aerospace
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Drag Build-Up Analysis
Total CDo = April 5, 2019 AAE 451, Aether Aerospace
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Aircraft Drag Polar April 5, 2019 AAE 451, Aether Aerospace
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Lift Coefficient Curve
*a in radians 3-D coefficients converted from 2-D experimental data April 5, 2019 AAE 451, Aether Aerospace
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CDR: Aether Angry Mosquito
Mission Overview Aerodynamics Structures and Weights Propulsion System Dynamics & Controls Cost Analysis & Remaining Work April 5, 2019 AAE 451, Aether Aerospace
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Structures and Weights
April 5, 2019 AAE 451, Aether Aerospace
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Weight and Balance Overall weight: 5.5lbs CG : 0.965 ft from nose
Moments/Products of Inertia April 5, 2019 AAE 451, Aether Aerospace
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Weight and position of the main parts
April 5, 2019 AAE 451, Aether Aerospace
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Wing Structure Polyurethane Foam 1 Carbon Fiber Spar
Fiberglass/Epoxy skin April 5, 2019 AAE 451, Aether Aerospace
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Internal Layout Payload Receiver Servos Battery Motor April 5, 2019
AAE 451, Aether Aerospace
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Wing-Fuselage Attachment
Wing attachment will be access point for payload bay and batteries Attach landing gear with same nylon screws which attach leading edge of wing April 5, 2019 AAE 451, Aether Aerospace
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Geometric Layout V-Tail April 5, 2019 AAE 451, Aether Aerospace
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V-n Diagram Clmax= 1,5 ; Clmin= -0.3 ; nmax= 10
Maximum dive speed = 1,3*top speed April 5, 2019 AAE 451, Aether Aerospace
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Assumptions Maximum load factor: 10
Rectangular airfoil simplification for inertia calculations Payload shape Flaperon/ Ruddervator weight estimate 10 in. propeller Weights for: Servos Battery Motor Receiver April 5, 2019 AAE 451, Aether Aerospace
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CDR: Aether Angry Mosquito
Mission Overview Aerodynamics Structures and Weights Propulsion System Dynamics & Controls Cost Analysis & Remaining Work April 5, 2019 AAE 451, Aether Aerospace
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Propulsion System – Motor Selection
Large database of motors and batteries was created Excel spreadsheet calculates motor output torque and power Check for compatibility in operating ranges Example Output (with our chosen battery): Not Compatible! Motor Kv (RPM/V) Kt (in*oz/amp) R (ohm) Io (amp) Imax (A) V motor RPM T (in*oz) Pout (hp) Price Ammo Kv 2600 0.520 0.04 3.9 55 34112 19.8 0.67 $79.99 Ammo Kv 1800 0.751 1.9 50 23616 30.1 0.71 Ammo Kv 1200 1.127 1.2 40 15744 46.0 NC Ammo Kv 3300 0.410 4.4 45 43296 15.4 0.66 Ammo Kv 2300 0.588 2 60 30176 23.5 0.70 Ammo Kv 3900 0.347 4.5 32 51168 13.0 $69.99 Ammo Kv 2900 0.466 2.7 38048 18.3 0.69 April 5, 2019 AAE 451, Aether Aerospace
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Battery selection Must match current and voltage to motor operating range Must have enough capacity for mission endurances Motor and battery must leave enough room in propulsion system budget Battery mAh Cells per pack Volts Current Amps Weight (lbs) Total Energy (J) Total Cost Energy Density (J/lb) Cost J/$ PQ18004 1800 4 14.8 36 0.425 383616 $83.90 902626 4,572.30 PQ21004 2100 42 0.494 447552 $87.90 906434 5,091.60 PQ40003 4000 3 11.1 64 0.594 479520 $91.90 807613 5,217.85 PQ40004 0.769 852480 $119.90 7,109.92 PQ44003 4400 70 0.669 527472 $103.90 788743 5,076.73 PQ44004 0.875 937728 $135.90 6,900.13 April 5, 2019 AAE 451, Aether Aerospace
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Propulsion System – Battery and Motor
Poly-Quest LiPo PQ21004 Capacity =2100 mAh Cells = 4 cells Voltage = 14.8 V Current = 42 Amps Weight = lbs Cost = $87.90 Great Planes Electrifly Ammo Kv Kv = 2900 RPM/V Kt = in*oz/amp R = 0.04 ohm (est.) No load current Io = 2.7 Amp Continous Max Current I = 45 Amp Voltage Range V Pmax = watts Weight = 6.5 oz (185 g) Suggested Prop Size: 10x7E-14x7E Cost = $69.99 April 5, 2019 AAE 451, Aether Aerospace
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Propulsion System - Propeller and Gearbox Selection
Prop selection – utilized Main_System_Design.m for many different P/D ratios and diameters, using gear ratio for max eff. Tabulated data and compared top speeds: Gear ratio given for maximum efficiency is not necessarily the gearbox for maximum speed Chose 10x7 propeller (also recommended by the motor manufacturer) tau = 0.7 Vel (ft/s) Dia (in) Gear Ratio (max eff.) Preq (hp) Volt Amp End (min) 100 10 2.8 0.32 11.5 25.1 1.6 110 3.1 0.43 13.7 27.4 1.24 120 3.3 0.55 16.1 28.5 1.1 April 5, 2019 AAE 451, Aether Aerospace
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Propulsion System – Speed Controller, Gear Drive, and Propeller
APC 10x7E Propeller Thin for Electric Motors Weight = lbs Cost = $2.93 Castle Creations Phoenix-80 Continuous Amperage – 80 Amps Resistance = ohms Weight = 2.1 oz Battery Eliminator Circuit (BEC) Cost = $159.99 GP Gear Drive for 36 mm Motors (2.8:1) Includes Prop Adapter Many gear ratios available Cost = $21.99 April 5, 2019 AAE 451, Aether Aerospace
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Propulsion System Cost
Component Product Name Weight (lbs) Price Battery Poly-Quest LiPo PQ21004 0.494 $87.90 Motor GP Electrifly Ammo Kv 0.406 $69.99 Speed Controller Castle Creations Phoenix-80 0.131 $159.95 Geardrive Gear Drive 36mm Motors (2.8:1) 0.125 $21.99 Propeller APC 10x7E Thin Electric Props 0.035 $2.93 Total (excludes speed controller) 1.192 $182.81 April 5, 2019 AAE 451, Aether Aerospace
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Propulsion System - Propeller and Gearbox Selection
Manually changed gearbox ratio in Main_System_Design.m to utilize available amperage Ratio of 2.8:1 yielded highest predicted top speed while not exceeding continuous operating ratings of the motor or battery Top Speed Operation: Vmax = ft/s Motor Input Voltage = 14.8 V Motor Input Current = 39 Amps Flat Out Endurance = 1 minute Propeller RPM = 13,700 RPM Tip Mach = 0.53 Endurance Operation: Speed for Minimum Power Required = 31 ft/s Speed for Endurance Mission = 35 ft/s Endurance = 10.7 minutes April 5, 2019 AAE 451, Aether Aerospace
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CDR: Aether Angry Mosquito
Mission Overview Aerodynamics Structures and Weights Propulsion System Dynamics & Controls Cost Analysis & Remaining Work April 5, 2019 AAE 451, Aether Aerospace
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D&C Overview Tail Sizing Control Surface Sizing Trim Considerations
Feedback System Dynamic Simulation April 5, 2019 AAE 451, Aether Aerospace
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Tail Sizing - Class II Tail sized based on stability consideration
Longitudinal Stability Plot of CG and AC as a function of tail area Static Margin ≥ 0.15 Lateral Stability Plot of weathercock stability derivative vs. tail area Desire stability derivative Stroke the Goose April 5, 2019 AAE 451, Aether Aerospace
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X - Plots SM=0.15 Class I Class II Sh (ft2) 0.82 0.7 Sv (ft2) 0.22
0.39 April 5, 2019 AAE 451, Aether Aerospace
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V-tail considerations / Sizing of control Surfaces
Sized for conventional tail Converted from conventional to V Total tail surface area is the same as conventional tail with dihedral shown below Class I Class II Sa 0.26 Se 0.34 0.29 Sr 0.079 0.14 April 5, 2019 AAE 451, Aether Aerospace
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Trimability Trim Diagram April 5, 2019 AAE 451, Aether Aerospace
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Closed Loop Feedback - Root Locus
Feedback Gain of -0.14 A final Dutch-Roll dampening of 0.81 April 5, 2019 AAE 451, Aether Aerospace
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Dynamic Simulation Use Flat Earth to create a transfer function
April 5, 2019 AAE 451, Aether Aerospace
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Summary Inherently stable in all directions
Dutch-Roll dampening: 0.12 to 0.8 Mode Pole Location Damping Frequency Time Constant Short Period i 0.826 17.7 Phugoid i 0.249 0.272 Roll -6.91 1 6.91 0.14 Spiral 0.0956 -1 10.46 Dutch Roll i 0.12 5.07 Dutch Roll (feedback) i 0.81 5.7 April 5, 2019 AAE 451, Aether Aerospace
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CDR: Aether Angry Mosquito
Mission Overview Aerodynamics Structures and Weights Propulsion System Dynamics & Controls Cost Analysis & Remaining Work April 5, 2019 AAE 451, Aether Aerospace
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Economic Plan – Parts and Materials
April 5, 2019 AAE 451, Aether Aerospace
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Remaining Work - Prototype Fabrication Schedule
Week 1 Oct. 30 – Nov. 5 Week 2 Nov. 5 – Nov. 12 Week 3 Nov. 13 – Nov. 16 Component collection and testing – propulsion system and electronic parts, etc. Build foam fuselage using CNC, sand and finish Build foam wing and v-tail using the hotwire, sand and finish Fiberglass the fuselage shell and remove some of the foam Cut out space in the fuselage for the wings and re-fiberglass Affix the tail spars to the fuselage and the rear gear system Insert the structural rods into the wing Create the wing control surfaces Create the tail control surfaces Assemble the wings, landing gear, fuselage and tail Insert the propulsion system Assemble the wiring system April 5, 2019 AAE 451, Aether Aerospace
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Remaining Work - Flight Test Plan
Flight tests will begin Thursday, Nov. 16 All tests will be performed outside Flight # Objective Static Ground Tests and High Speed Taxi 1 Takeoff & Climb, Landing or Durability 2 Takeoff & Climb, Unpowered Glide 3 Maneuverability and Control 4 Turning and Loiter, Endurance 5 Straight Line High Speed 6 Straight Line High Speed Optimization April 5, 2019 AAE 451, Aether Aerospace
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Conclusion Meets all DR&O requirements
Competitive top speed of 126 ft/sec Stylish design for maximum marketability April 5, 2019 AAE 451, Aether Aerospace
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Questions? April 5, 2019 AAE 451, Aether Aerospace
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Appendix The Angry Mosquito April 5, 2019 AAE 451, Aether Aerospace
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Wing/Tail Geometry Equations
Span Root chord Tip chord TE sweep c/4 sweep April 5, 2019 AAE 451, Aether Aerospace
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Tail Geometry Design Process
Calculate required tail areas Tail size coefficients for proper control size cHT = 0.5 cVT = 0.04 SVT = ft2 SHT = 0.49 ft2 April 5, 2019 AAE 451, Aether Aerospace
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Aircraft 3-D Lift Curve Cla = 5.6936 (2-D) Clo = 0.293 (2-D)
From wind tunnel data & XFOIL Clo = (2-D) From wind tunnel data & XFOIL Raymer “90% est” 2-D to 3-D CLo = 0.9 Clo CLo = (3-D) CLa = (3-D) April 5, 2019 AAE 451, Aether Aerospace
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Flap Sizing At Vstall=30ft/sec, the necessary cL=1.6
cL requirement not met without flaps Flapperons will be employed to satisfy stall constraint A wing area of 2.5 ft2 is needed in front of flaps A hinge point at .78c is optimal for airfoil April 5, 2019 AAE 451, Aether Aerospace
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