1. Integrating TS 16949 Requirements

2. What Is This All About?
TS is a customer requirement of Ford, GM and Chrysler. It is not a ‘specification’.
If you want to do business with QM, Ford and/or Chrysler, you must comply with their requirements.

3. Compliance Basics Auditors are Not Always Knowledgeable!
It’s Your Company and Your Systems!
Don’t Try to Imitate Reference Manuals!
Review Your Systems with Consideration to Appropriate Reference manuals.
If You Can’t Explain Your Systems with Consideration to QS9000 Requirements, You Have Serious Problems.

4. Compliance Basics II
If You Don’t Have a Close Relationship with Your Customer’s Supplier QA, You Could Have Serious Problems.
You must maintain a Close Relationship with your registrar. When you have an interpretation question, CALL THEM and ask what their interpretation is! You’re paying them a lot of money to to audit your company.

5. Lessons Learned TS 16949 is NOT Rocket Science.
If you know your job and the systems which affect you, you should have no problem with an audit (assuming compliant systems).
You must also be up-to-date on technology and methodologies which affect your job and systems

6. APQP Phases Phase 1: Plan & Define Program
Phase 2: Product Design & Development Verification
Phase 3: Process Design & Development Verification
Phase 4: Product & Process Validation
Phase 5: Feedback Assessment & Corrective Action

7. Determine Requirements!!!
Are you married to your customer contact?

8. APQP Is...
AIAG APQP & Ctrl Plan Reference Guide, Page 5
A structured method of defining the steps (process) necessary to assure that a product satisfies the customer
The goal of APQP is to facilitate communication with everyone involved to ensure that all required steps are completed on time.

9. Integration
MSA
PPAP
FMEA/CP
SPC

10. Do NOT Under Estimate the Importance of Timing!
Timing Plan
Depends upon
Product complexity
Customer expectations
Team plan for
Training
Event
Action
Framework for tracking
Basis for status reporting
Prepare a timing chart using available project or similar software
Do NOT Under Estimate the Importance of Timing!

11. Timing Plan Contents Identify individual tasks Track resources by task
Establishes dependencies between tasks
Determine critical path
Track specific tasks or groups of tasks
Status reports

12. Typical Automotive Trilogy Development
APQP Timeline
Process Flow Diagram
(Includes ALL Processes)
Process FMEA
(On ALL Processes)
Critical Characteristics
& Failure Effects Issues
Process Control Plan
(Critical Processes from FMEA)
Some Elements may be Included On
Critical Characteristics
& Characteristic Control Issues
Design FMEA
(On Intended Use)

13. PPAP The End Product of APQP Sub-Set Product/Project File
PPAP Submission
Sub-Set
The End Product of APQP

14. Questions and Answers