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COMPANY INTRODUCTION 03.03.2011
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Brief History of ÜNTEL Established in 1973 Partnership of Ünlü and Günan families since then 38 years of experience with an extensive production range for various sectors
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Factories ÜMRANİYE
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Factories DİLOVASI
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Factories ÜMRANİYE Land 5.000m 2 = 54.000 feet 2 Closed space 8.000m 2 = 86.000 feet 2 Built in 1981 DİLOVASI Land 42.000m 2 = 452.000 feet 2 Closed space (phase 1) 18.650m 2 = 200.000 feet 2 Finished in 2009 DİLOVASI (phase 2) Closed space 16.000m 2 = 172.000 feet 2 Planned in 2012
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Factories Active production area in total: 26.650m 2 = 286.000 feet 2 Modern, rubber and PVC production lines Processed copper: 1.000 metric tons/month Flexible production facilities which produces various products with various quantities fast and reliable.
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Dilovası Factory High-end compound preparation technology Latest technology of CV and CCV lines provide high quality and fault proof production of rubber and XLPE cables Latest technology of PVC production lines. LV and MV cables production (up to 65kV) Copper processing capacity: up to 700 metric tons/month.
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Dilovası Factory Front entrance of factory
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Dilovası Factory CV line extruder room
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Dilovası Factory CV line tube CCV line tube
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Dilovası Factory Close up view of the tube
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Dilovası Factory Implementation of planetary strander
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Work Force Figures: White collar 28 Blue collar (Ümraniye)130 Blue collar (Dilovası) 45 Total:203 Average employment period is 7,5 years
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Organization Chart
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Products Processed Materials UNTEL offers a broad range of materials and capabilities to meet with various applications –Thermoplastic (PVC, XLPE, …) –Rubber (EPR, HEPR, EPDM, NEOPREN, …) –Halogen Free ( SHF1, HF XLPE, …) –Specials (SHF2, SHF MUD – EVA, PUR,...) Production includes shielded, unshielded, armored, unarmored, braided flat or round
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Products Properties –Halogen-free –Heat resistant –Flame retardant –Fire resistant, –Mud resistant –Tear resistant –Oil resistant insulation and sheathing
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Products Types –Standard products for various sectors –Tailor made production for special use Sectors served –Marine –Offshore –Mining –Other industries (Construction, Production, Railway, Airport, etc.)
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Products (Rubber Cables) UNTEL is able to produce all kinds of rubber insulated and sheathed cables in any quantities to fulfill customers requirements both for special projects and regular businesses. –38 years of experience in rubber technology –Proven perfection in quality –Advantages of having different technologies –EPR, HF EPR, HEPR, HF HEPR, EPDM, NEOPREN, SHF2, SHF MUD, EVA and many other rubber types –New product: White Neoprene Sheathing for household appliances (H05-H07BN4F).
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Offshore Cables With our outstanding experience in marine and heavy duty cables we have extended our production range with Offshore Cables as well. –Offshore cables according to the standards: NEK 606 VG 95218 IEEE 45 –Approvals for offshore cables: DNV RINA GOST and FIRE CERTIFICATE TL
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Offshore Cables –Standard properties Halogen-free (IEC 60754/1-2) Low smoke density (IEC 61034/1-2, DIN EN 50268/1-2) Flame retardant (IEC 60332/1-3 cat. A) Oil resistant –Advanced properties Fire resistant (IEC 60331, NEK 606/HCF) Mud* resistant (NEK 606) * Mud stands for regular mixture of drilling fluid, oil, earth, additives and many other deleterious materials that may form during drilling
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Mining Cables We have been supplying worlds biggest mines with our Heavy-Duty Mining Cables for decades. –Mining cables according to the standards; BS 6708 DIN VDE 0250/812, 0250/813 AS/NZS 1802, 2802 MGM 101, 109, 110, 111, 112, 115, 118 And any other standard, specification or customer requirements
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Market Domestic Market –Working directly with all major companies –We are the market leader for certain cable types Export Market –50% of sales are made to overseas –Actively exporting to 55 countries
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Intellectual Properties Our brand name UNTEL is registered in all 84 countries of Madrid Protocol
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Quality ERP system provides full control and measurability over all processes Fully equipped laboratories for quality tests and R&D purposes Well educated and experienced technical staff LRQA ISO 9001:2008, TSE ISO 9001:2008, IQNet ISO 9001:2008, ISO 14000, OHSAS 18001 Product approvals
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Recent Developments Weve acquired GOST and Fire Certificates for Marine and Offshore products. Weve acquired type approvals for our offshore cables from RINA Our offshore cables are tested succesfully by DNV and ABS and their type approvals will be signed soon. We upgraded our ISO 9001 certificates to its new version of ISO 9001:2008 both by LRQA and TSE.
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LRQA ISO 9001:2008
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TSE ISO 9001:2008
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IQNet ISO 9001:2008
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TSE ISO 14000
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TSE ISO 18001
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THANK YOU
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