1. ABB Automation Products June 2009
AC500-eCo, your PLC from ABB Optimal cost, minimum risk.. Change for more!
© ABB
01 April 2017 | Slide 1

2. AC500 family, your PLCs from ABB AC500 CPU Range
Performance
PM591
PM590
PM582
AC500 CPUs + S500 I/Os
AC500
PM581
PM571
PS501 Engineering Software
Engineering
PM564
Software
Stand-alone
PM554
AC500 -eCo
Price
© ABB
01 April 2017 | Slide 2 2

3. AC500-eCo, your PLC from ABB Product Benefit
Economical entry level for PLC stand-alone solutions
Full featured high performance PLC
High performance and generous128 Kbyte program memory
Configurable I/Os for interrupt inputs, fast counters and PWM outputs
High functionality with integrated onboard digital and analogue I/Os
Up to two serial ports for programming and communication
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 3 3

4. AC500-eCo, your PLC from ABB Product Benefit
Saving your invest
Programming software based on international standard IEC
Complete range of S500 IO´s can be connected
Supports decentralized I/O
Flexibility for different customers requirements
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 4 4

5. AC500-eCo, your PLC from ABB Product Benefit
Easy to learn and saves your engineering effort due to high compatibility
Programming system for entire AC500 family, based on CoDeSys
Existing AC500 libraries are compatible and readily available for use
Easy to program
Fast calculation time and big memory make program optimization obsolete
Five programming languages available for each purpose (in accordance to IEC )
Easy to maintain
Retain data without battery
Download of user program via SD card without using programming tool
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 5 5

6. AC500-eCo, your PLC from ABB Product Benefit
Economical S500-eCo for solution with few I/O points
Modules fit to all AC500 CPU modules
Decentralized I/O solutions can be realized with CS31 bus or PROFIBUS/PROFINET
Easy to install
Pluggable terminal blocks
DIN Rail mounting without tools
Spring terminals available
Small I/Os size for easy wiring
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 6 6

7. AC500-eCo, your PLC from ABB CPU Basic Elements
Status LED Display
CPU operation & onboard I/Os status
Run / Stop Switch
Controls CPU
operation
Integrated Onboard I/Os
COM1
Online access, Modbus RTU
master/slave, CS31-Bus master, ASCII
Last Update:
Instructions:
Flexible choice of the communication interfaces.
COM1: is a RS-485 serial interface and is connected to a 9-poles SUB-D connector
I/O-Bus: is I/O data bus for the S500 I/Os, through this bus, I/O and diagnosis data are transferred between the AC500 CPU and the S500 I/Os.
© ABB
01 April 2017 | Slide 7 7

8. AC500-eCo, your PLC from ABB Accessories
Adapter with COM2 + realtime clock + battery
Wall Mounting
Cover
Adapter with realtime clock + battery
SD-Card
SD-Card Adapter
Adapter
with COM2
Last Update:
Instructions:
Flexible choice of the communication interfaces.
COM1: is a RS-485 serial interface and is connected to a 9-poles SUB-D connector
I/O-Bus: is I/O data bus for the S500 I/Os, through this bus, I/O and diagnosis data are transferred between the AC500 CPU and the S500 I/Os.
Terminal block power supply
COM2
COM1
USB programming cable
© ABB
01 April 2017 | Slide 8 8

9. AC500-eCo, your PLC from ABB Accessories
Note: Only these types of ABB terminals can be used for the AC500-eCo I/O modules
Front screw, side cable
Front spring, front cable
Front crew, front cable
TA566 for wall mounting
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 9 9

10. AC500-eCo, your PLC from ABB Accessories
Order codes for I/O modules terminal blocks
ABB Type
ABB Order Code
Connection type
Poles
Marking
Quantities in
plastic bag L
1SSS444709R1100
Front spring / Front cable 9
1 to 9 6 L
1SSS444711R1100 11
10 to 20 L
1SSS444409R1100
Front screw / Front cable L
1SSS444411R1100 L
1SSS444609R1100
Front screw /
Down side cable L
1SSS444611R1100

11. AC500-eCo, your PLC from ABB AC500-eCo Dimension
Last Update:
Instructions:

12. AC500-eCo, your PLC from ABB Technical data
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 12
*AC-Version in preparation 12

13. AC500-eCo, your PLC from ABB Technical data
S500-eCo
S500
DI 561
DI 562
*DI 571
DO 561
*DO 571
*DO 572
DX 561
*DX 571
DC 561
DI 524
DC 522
DC 523
DC 532
DX 522
DX 531
DC 541
Number of channels per module
DI 24V DC 8 16 - 32
DI V AC DO 4 DC 24
Relay (R) Transistor (T)
Triac (Tri) T R
Tri
Interfast
Additional channels configurable as:
Fast Counter
Max. 2 channels per module
yes
Counter max Frequency
50 kHz
Pulse-Width-Modulation
Revolution-/time- + frequency
Interrupt I/O
Last Update:
Instructions:
*in preparation

14. AC500-eCo, your PLC from ABB Technical data
S500-eCo
S500
AI 561
AO 561
AX 561
AI 562
AI 563
AI 531
AI 523
AX 521
AX 522
AO 523
Number of channels per module
AI / AO
4/0
0/2
4/2
2/0
8/0
16/0
4/4
8/8
9/16 
Resolution (bit) 12 16
 16
Isolation process
signals to logic -
yes
Yes
Inputs, single configurable
±80 mV
±2,5 V
±10 V V
0 …50 mV, ±500 mV
± 1V
± 5V, 0..5V
0/ mA
max. 8
max. 4
±20 mA  - - 
Pt100, Pt1000
Ni1000
Ni100
Thermo J, K, N, S, T
Thermo R, E
Outputs, single configurable
0 / mA
Plausibility
Cut wire, short circuit
Last Update:
Instructions:

15. AC500-eCo, your PLC from ABB S500-eCo I/Os
General features
Space saving compact housing for DIN-rail or wall mounting
Height and depth is the same with existing S500 modules
I/O-Bus connection can connect up to 7 modules for both PM554 and PM564 CPU
Three different types of pluggable terminal blocks from ABB can be used
Spring terminal
2 types of screw terminal
Elements
I/O-Bus
Allocation of signal name
Yellow LED’s for signal status of inputs
Terminal number
Signal name
9 and 11 poles I/O terminal block (Screw type or spring 1 2 3 4 5 6
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 15 15

16. AC500-eCo, your PLC from ABB S500-eCo I/Os
DI561 Input module - The module for small expansion
8 digital inputs
24V DC
Sink / source inputs
Last Update:
Instructions:
For all I/O assignment: blue->inputs; green->outputs; red->configurable input/output.
© ABB
01 April 2017 | Slide 16 16

17. AC500-eCo, your PLC from ABB S500-eCo I/Os
DI562 Input module - The module for cost and space saving expansion
16 digital inputs
24V DC
2 groups with 8 digital inputs
Sink / source inputs
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 17 17

18. AC500-eCo, your PLC from ABB S500-eCo I/Os
DO561 Output module - The module for 24V output
8 digital transistor outputs
24V DC, 0.5A
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 18 18

19. AC500-eCo, your PLC from ABB S500-eCo I/Os
DX561 Input / Output module - The space and cost saving mixed module for 24V
8 digital inputs
24V DC
Sink / source inputs
8 digital transistor outputs
24V DC, 0.5A
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 19 19

20. AC500-eCo, your PLC from ABB S500-eCo I/Os
DC561 Configurable Interfast module - The flexible module for fast installation with demands of additional electrical features
16 digital configurable inputs / outputs
24V DC, 0.1A
Interfast connector for connection of ABB Interfast components
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 20 20

21. AC500-eCo, your PLC from ABB S500-eCo I/Os
AI561 Configurable analog input module - The cost saving input module
4 analog inputs
-2.5V … +2.5V
-5V … +5V
0 … 5V
0 … 10V
0 … 20mA
4 … 20mA
Resolution: 11 bit plus sign
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 21 21

22. AC500-eCo, your PLC from ABB S500-eCo I/Os
AO561 Configurable analog output module - The cost saving output module
2 analog outputs
-10V … +10V
0 … 20mA
4 … 20mA
Resolution: 11 bit plus sign
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 22 22

23. AC500-eCo, your PLC from ABB S500-eCo I/Os
AX561 Configurable analog input module - The space saving module combines AI and AO
4 analog inputs
-2.5V … +2.5V
-5V … +5V
0 … 5V
0 … 10V
0 … 20mA
4 … 20mA
2 analog outputs
-10V … +10V
Resolution: 11 bits plus sign
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 23 23

24. AC500-eCo, your PLC from ABB S500-eCo I/Os
AI562 Configurable analog input module - The cost saving high resolution RTD module
2 configurable RTD inputs
Pt100 or Pt100
2-wire / 3-wire
-50°C … +400°C
Ni100 or Ni1000
-50°C … +150°C
Resistance
0 … 150Ω / 0 … 300Ω
Resolution: 15 bits plus sign
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 24 24

25. AC500-eCo, your PLC from ABB S500-eCo I/Os
AI563 Configurable analog input module - The cost saving high resolution thermo coupler module
4 configurable inputs. For:
Voltage: -80mV … +80mV
Thermocouple Types and Ranges
E -270 … +1000°C
J -210 … +1200°C
K -270 … +1372°C
R … +1768°C
S … +1768°C
T -270 … °C
N -270 … +1300°C
Resolution: 15 bits plus sign
Last Update:
Instructions:
© ABB
01 April 2017 | Slide 25 25

26. AC500-eCo, your PLC from ABB Flexible Combination of CPUs and I/Os
AC500 CPU with S500 and S500-eCo IO modules
Up to 10 S500 and / or S500-eCo IO modules
AC500-eCo CPU with S500 and S500-eCo IO modules
Up to 7 S500 and / or S500-eCo IO modules
Möglichkeit, alle Komponenten miteinander zu mischen
© ABB
01 April 2017 | Slide 26 26

27. AC500-eCo, your PLC from ABB Assembly
Mounting and demounting on DIN rail
Safe connection
Connection of system bus via robust plugs on the side
Timesaving
Simple snapping by integrated spring
Firm mounting
Once snapped in place -> firm and steady
Eine von Kunden bereits geschätzte Eigenschaft.
© ABB
01 April 2017 | Slide 27 27

28. AC500-eCo, your PLC from ABB AC500-eCo Integration 1
Modbus master
Modbus on AC500-eCo COM2 (option)
Modbus slave
CS31 Master
CS31 on AC500-eCo COM1
Last Update:
Instructions:
The COM1 interface of the AC500 can be configured as a CS31 field bus master. The CS31-Bus can be used for the decentralized expansion.
CS31 for continuity and migration: CS31 is a proprietary master/slave field bus. It is characterized by simple handling, easy configuration and inexpensive installation.
Series
Series 90
Series 90
S500 I/O CS31-Interface + I/O

29. AC500-eCo, your PLC from ABB AC500-eCo Integration 2
Modbus master
Modbus on AC500-eCo COM1
Modbus Slave
Modbus Master
Modbus on AC500-eCo COM2 (option)
Last Update:
Instructions:
The COM1 interface of the AC500 can be configured as a CS31 field bus master. The CS31-Bus can be used for the decentralized expansion.
CS31 for continuity and migration: CS31 is a proprietary master/slave field bus. It is characterized by simple handling, easy configuration and inexpensive installation.
Modbus slave
HMI

30. AC500-eCo, your PLC from ABB AC500-eCo Integration 3
CS31 master
Modbus master
Modbus on AC500-eCo COM2 (option)
Modbus slave
HMI
CS31 on AC500-eCo COM1
Last Update:
Instructions:
The COM1 interface of the AC500 can be configured as a CS31 field bus master. The CS31-Bus can be used for the decentralized expansion.
CS31 for continuity and migration: CS31 is a proprietary master/slave field bus. It is characterized by simple handling, easy configuration and inexpensive installation.
Series
Series 90
Series 90
S500 I/O CS31-interface + I/O

31. Automation
AC500-eCo, your PLC from ABB One programming tool for the whole AC500 family
Easy and standardized programming
One programming tool for all CPU performance classes of the scalable AC500 control unit
Standardized programming in accordance with IEC based on CoDeSys.
Configuration of the entire system complete with fieldbuses and interfaces
Various functionality and features within one programming tool
Extensive module library (e.g. PLCopen modules)
Extensive diagnostic functions, like alarm functions, integrated visualization and open software interfaces
OPC multi-access for several OPC servers
Web server functionality
A integrated visualization tool PS541-HMI makes easy the operation of a small application
Different languages
© ABB
01 April 2017 | Slide 31 31

32. AC500-eCo, your PLC from ABB One programming tool for the whole AC500 family
Automation
Visualization
Diagnosis, Service
Engineering
Software
Programming
Add-Ons
© ABB
01 April 2017 | Slide 32 32