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Standards-based Interoperability for Systems and Asset Management
Objective: What I would like to do today is to tell you about NIST, our work, and our collaboration with MIMOSA. Serm Kulvatunyou (with Nenad Ivezic and Yan Lu) Systems Integration Division (SID) Engineering Laboratory National Institute of Standards and Technology (NIST)
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NIST SID, Who We Are? NIST Mission: Promoting U.S. Innovation
and Industrial Competitiveness by advancing measurement science, standards, and technology in ways that enhance economic security and improve our quality of life. - NIST is an agency of the DOC. Our mission is to promote US innovation and industrial competitiveness by advancing measurement science, standards, and technology.
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NIST Laboratories
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NIST - NIST produces and maintains some standards such as time and those related to safety, and security as sanctioned by congress. But we work more so with industry to produce methods, tools, and reference materials, a lot of which become international standards. So although our mission is to promote US innovation and industrial competitiveness, we do collaborate internationally.
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Systems Integration Division (SID)
We develop models, methods, and tools to help industry develop, implement, and validate standards for integrating manufacturing related systems As for the SID we develops models, methods, and tools to help industry develop, implement, and validate standards for integrating manufacturing systems. For example we developed a model for Electronic Kanban Material Management and worked with AIAG to produce its supply chain standard.
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Smart Manufacturing Goal
Smart manufacturing is about using new automation such as smart robot, smart sensor, and new additive manufacturing technologies, data, and software together to improve manufacturing performances such as In the second figure on the right, I just want productivity, agility, sustainability? Or I can make an image live which convey the agility aspect? Mass customization.
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Model-based Manufacturing Services: Service Oriented for Data and IT
For that, I’m leading a Manufacturing Services project with the aim of researching and helping industry to apply SOA to make data available across manufacturing system layers such that intelligence and agile business processes can be effectively built. Source: Karnouskos et al A SOA-based architecture for empowering future collaborative cloud-based industrial automation. EU FP7 Project IMC-AESOP
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Standards for Data and IT
Business Process Protocol Security Protocol Data Exchange Protocol Messaging Protocol Transfer Protocol - For such capabilities, standards play an important role and we need many of them. We need standards for networking, transfer, messaging, data exchange, business process, and security protocols. Networking Protocol Source: Lu, et al., Standards Landscape for Smart Manufacturing Systems
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Some of the Past and Present collaborators
Open Applications Group Inc. (OAGi) standards for enterprise applications and supply chain interoperability Automotive Industry Action Groups standard for automotive manufacturing supply chains FIATECH AEX cfiXML standard for exchanging engineered equipment ISO TC 184 SC4, SC5 ISO – Standards for geometric data exchange Present and Future Open Applications Group Inc. (OAGi) standards – Smart Manufacturing WG, JSON Mobile WG, SME WG ISO – Standards for product manufacturing information data exchange ISO – Interoperability and Digitalization for Oil and Gas and Process Industries MIMOSA CCOM and ISBM standards enabling digitalization and interoperability for life-cycle asset management, manages OGI Pilot MTConnect standard for machine tool data Our work in the SID division has been focusing more on data exchange and business process standards particularly at the enterprise level. We have a sister IT lab that focuses more on the transfer and security protocols. In the past, we have collaborated with both discrete and process manufacturing industries such as ….. As smart manufacturing expands integration requirements further down into the lower level of manufacturing assets and seeks to digitalize all aspects of manufacturing, collaboration with organizations such like MIMOSA and MTConnect that have more expertise with asset management becomes important; particularly when the smart manufacturing is more and more about managing the reliability of the assets and supply chain. In particularly, with the OAGi we have started the Smart Manufacturing WG, JSON Mobile WG, Small and Medium Size Enterprise WG. With the SM WG, in particular, we have initiated collaboration with MIMOSA. ISO – Reference data standard for asset management in Oil & Gas industry
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Model-based Manufacturing Services
Our project has been building these set of capabilities Component & Systems Integration Modelling NIST & OAGi Smart Manufacturing Systems Integration Modelling Enterprise Level Business Process Modelling, Classification & Cataloging BPCCS Tool - In our project, one of the efforts is to improve the user experience with the standards-based SOA. We have developed a set of capabilities in collaboration with OAGi to help industry user and SDO develop and use standards including integration artifacts. These include the Score tool and BPCCS tool. The Score tool and related REST-base web services specifications help industry manage the life cycle of standards and related services. The BPCCS tool help industry catalog these standards and services with context information. These tools have proven to be useful for managing services artifacts at the enterprise level for both discrete and process industry. Collaborative Interface Modelling Core Component + Business Information Modelling Score Tool and REST-based Web Services Specs Core Component Model Management Expression Generation (XML Schema, JSON Schema)
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Cross-layer Operation Management Processes
Process Industry Smart Manufacturing Agile Integration and Standards Based Interoperability Cross-layer Operation Management Processes PERA Trusted S forystems IIOT Sensors Analytics can be performed in all levels using the Models to Contextualize the Sensor-based Information. Other significant events are also captured for analysis, including those resulting in Configuration Changes resulting in Model Changes. $ Analytical Models OAGi Collaboration Supply Chain Integration ERP Process Models L4 MIMOSA Collaboration We would like to expand our collaboration to MIMOSA and take into account the asset management scenarios. We would hope that the set of specifications and capabilities that we have developed will earlier will also be resourceful for the lower-level mush up and help move from the industry from standards-based integration to standards-based interoperability. This slide depicts pre-existing collaborations in the MOM level of the PERA, including B2MML, ISA, MIMOSA, OAGi and OPC) as well as 2 new collaborations. The first was between NIST and OAGi and the second is between NIST and MIMOSA. This combination of collaborations in support of owner/operators such as Land O’ Lakes offers renewed opportunities for increasing efficiencies in Process Industries, Discreet Manufacturers and overall Critical Infrastructure Management. Condition-based Maintenance and Operation L3 Industrial Process Models Equipment Models System Models L2 Components Models Device Models Systems Integration Management Sensor Models L1
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Land O’Lakes CBM/CBO and IIOT Collaboration Scenario
With the MIMOSA collaboration in particular, we are working with Land O’Lakes to investigate how to use MIMOSA measurement data structure standard with OAGi manufacturing operation data structure standard to merge measurement data and operation data such as temperature and work order. The goal is to fuse these data together so that condition-based maintenance and CBO can be achieved. We hope to be able to demonstrate this in the OGI pilot. Alan’s note. Teaming with Land O’ Lakes, MIMOSA and OAGi for IIOT, CBM and Critical Infrastructure Management Using MIMOSA CCOM, BOD Architecture, MSM/ISBM and OPC UA Overall IT and IM architecture consistent with Open Industrial Interoperability Ecosystem (OIIE) Key Use Cases – CBM and IIOT first then Condition Based Operations and CIM Validate Use Cases in OIIE/OGI Pilot Source: Scott Nieman, Enterprise Architect, Land O’Lakes
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Critical Infrastructure Management Process
Cross-Sectored Smart Manufacturing with Critical Infrastructure Management (CIM) Critical Infrastructure Management Process PERA Trusted S forystems IIOT Sensors Analytics can be performed in all levels using the Models to Contextualize the Sensor-based Information. Other significant events are also captured for analysis, including those resulting in Configuration Changes resulting in Model Changes. $ Risk Models OAGi Collaboration Supply Chain Integration ERP Process Models L4 MOM Joint Collaboration OpenO&M, ISA, OPC, IEC, ISO We also hope to expand the collaboration to a cross-sectored use case involving the critical infrastructure management. SM is a lot about increasing agility and being able to cost effectively produce small lot size, that is to be responsive to changes given the risks. Critical infrastructure, if disrupted, would cause significant impact to manufacturing performances. In the past, risk management only look at interdependency risks. With the SM technologies, asset owners can use life-cycle information derived from capital projects, as well as integrated operations and maintenance information to better manage their assets. The idea is to reinitiate the collaboration across standard efforts including ISA, OPEC, IEC, and ISO established under the open O&M. L3 Industrial Process Models MIMOSA Collaboration Equipment Models System Models L2 Components Models Device Models Systems Integration Management Sensor Models L1
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White Paper Series with MIMOSA
Use cases Discrete and Process Industry IIOT/CBM/CBO/CIM use cases Existing IoT message standards: OMF, O-DF/O-MI, MQTT, MTConnect, QIF Architecture of IIOT message integration into OAGi and other relevant manufacturing operation standards Standards-based interoperability approach Integrate CCOM Measurement Type into OAGi message Contextualization of CCOM message using the Score tool Proof of concept with Land O’Lakes, Lockheed, and other upcoming use cases Generalization of the architecture for cross-sectored critical infrastructure management In these collaborations, we hope to produce a series of 3 white papers. Covering the topics ranging from ……. OMF = OSISoft Message Format O-DF = Open Group Open Data Format. O-MI = Open Group Open Message Interface.
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Conclusion & Remark NIST works with manufacturing industry across sectors NIST’s smart manufacturing goal is to deliver standards-based solutions to improve the performances of manufacturing industry, particularly the agility Critical infrastructure reliability and resilience are interdependent with manufacturing agility Reliability and resilience of critical processes, systems and components supports manufacturing agility NIST SID Model-based Manufacturing Services project uses a model-based approach to support standards development and implementation to enable smart manufacturing The model-based approach along with additional SOA standards have proven values in level 3 & 4 use cases. We will be working with MIMOSA and OAGi to pilot it in the level 2-4 CBM/CBO use cases From this experience, we would like to expand our collaboration with other SDOs to apply the CBM/CBO capability for cross-sectored CIM use cases
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Thank you Question?
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