1. PT/ED LINE MODERNIZATION PROJECT PROPOSAL
(FOR PAINTING SHOP)
July
FINAL

2. CONTENTS 1. PT/ED EXHAUST SYSTEM 2. PT/ED LINE TANK & CHAMBER
- Requirement: water proof
3. PT PUMPS, VALVES
-Requirement: acid and alkaline resistance, hydro cyclone for weld ball, oil water treatment etc.
Hydro cyclones – high effective, easy service, minimum 2.5 turn/hour volume of the tank,
Spray Pumps inverter type, Pump capacity Unit is L/min.
Upgrade Pumps with Mechanical seal and mechanical seal Tank
Listing of Pumps with mechanical seal and tanks
All Spray Pumps should be Energy saving
4. PT/ED INSPECTION DOORS - 28EA
5. Phosphating inspection area before ED Coating
6. OTHERS
6.1 PT lighting system (LED 18W. T8. К V. 50Hz. L=1200mm.)- explosion
6.2 PT Main Control Panel
Requirement: : All equipments besides lighting system should be control from 1 control panel

3. 1. PT/ED EXHAUST SYSTEMS Degreasing process Exhaust Fan:-replace
Duct Material: -replace to SUS best quality material-1.5 T
Requirement: Use high quality equipment and material

4. 1. PT/ED EXHAUST SYSTEMS №5 Water Rinse process Exhaust Fan: -replace
Duct Material: replace to SUS best quality material-1.5 T
Requirement: Use high quality equipment and material
Phosphating process
Exhaust Fan: -replace
Duct Material: replace to SUS best quality material-1.5 T
Requirement: Use high quality equipment and material

5. 2. PT/ED LINE TANK AND CHAMBER
Hot water Rinse and Predegreasing Chamber Lining
Material: SUS T material (with best quality)
Size:3000W x 4500H x 19100L
Requirement: water proof and high quality material

6. 2. PT/ED LINE TANK AND CHAMBER
Degreasing process - Dip Chamber Lining
Material: SUS -2.0 T material (with best quality)
Size:3900W x 4500H x 26500L
Requirement: water proof and high quality material
№1,2 Water rinse process Chamber Lining
Material: SUS T material (with best quality)
Size:3000W x 4500H x 20400L
Requirement: water proof and high quality material

7. 2. PT/ED LINE TANK AND CHAMBER
Surface Conditioning process - Dip Chamber Lining Material: SUS T material (with best quality)
Size:3900W x 4500H x 18500L
Requirement:: water proof and high quality material

8. 2. PT/ED LINE TANK AND CHAMBER
Phosphating process Chamber Partial repair
Material: SUS 2.0 T material (with best quality)
Size:3900W x 4500H x 26500L
Requirement: water proof and high quality material
Inner Circulation piping - SUS 304
Valve - Teflon material Include
Spray Riser - 80A,32A, SUS304
Dosing Pump Supply Piping- PVC,SUS 15A
Setting Zone
Inner Circulation piping - 80A, 65 A, SUS 304
Spray Riser - 80A, 32A, SUS304
Requirement : High quality equipment and material

9. 2. PT/ED LINE TANK AND CHAMBER
№4 Water rinse process - Dip Chamber Lining
Material: SUS T material (with best quality)
Size:3900W x 4500H x 18300L
Requirement:: water proof and high quality material
№5 Water rinse process Chamber Lining
Material: SUS T material (with best quality)
Size:3900W x 4500H x 14550L(RH,)
Size:4500H x 6000L(LH,)((SUS T).
Requirement:: water proof and high quality material

10. 2. Pretreatment Tank Lining Contents
Hot water Rinse, Pre Degreasing Tank
(3350Wx2400Lx1500H(+800)(SUS T) requirements: quality work, sealing and material quality

11. 2. Dip Tank Degreasing
(2600Wx 26500Lx3050H(SUS T)
requirements: quality work, sealing and material quality

12. 2. Spray Tank (№1,2 Water)
(Rinse 3350W x 2400L x 1200H(SUS T)
requirements: quality work, sealing and material quality

13. 2. PT/ED LINE TANK AND CHAMBER
Phosphating process Dump Tank– New manufacturing
Size: 4800W x 7200L x 5750H
Material: SUS -5.0T-6.0T material (with best quality) and insulation with Glass wool 50T
Requirement: water proof and high quality material

14. 2. Acetic Acid Chemical Pump
(New Piping Line and Pumps 4 Set)
requirements: Acid and Alkali Resistance Pumps and material quality

15. 2. PT/ED LINE TANK AND CHAMBER
Degreasing process Dump Tank – Lining
Size:5000 W x11000 L x 3650H
Material: SUS -5.0T - 6.0T material (with best quality)
Requirement: water proof and high quality material

16. 3. PT PUMPS, VALVES & AUTO FILTERS
Listing of Upgrade Pumps with mechanical seal and tank №
Name
Method
Q-ty 1
HRSP1,HRSP-2 - Hot water Rinse Spray Pumps
Upgrade pumps
with mech.seal 2
Auto Filter
Upgrade 3
PDSP-1, 2 Pre Degreasing Spray Pump 4 5
OSFP - Oil Separator Pump
Upgrade pump 6
DRCP-1,2- Degreasing Circulation Pump
With mech.seal 7
DRSP - Degreasing Spray Pump 8
DSTP - Degreasing Transfer Pump 9
Hydro - Cyclone Filtering System. Drain to Auto Filter Tank(Degreasing Main Tank) (Energy Saving)
Exit –Bag Filter housing 6 set magnetic lod, addition Eductor Nozzle
Type: Fine type hydro cyclone
New Install(2.5 turn
Over/hr of volume
tank 10
Auto Filter Pump 11
№1 Water Rinse Pump 12
№2 Water Rinse Pump

17. 3. PT PUMPS, VALVES & AUTO FILTERS
Listing of Upgrade Pumps with mechanical seal and tank №
Name
Method
Q-ty 13
SCSP –Surface Conditioning Circulation Pump
New Install with
Mech.seal 1 14
SCSP –Surface Conditioning Spray Pump
Upgrade pump
With mech.seal 15
PPCP-1,2,3 Circulation pump
Upgrade pumps
With mech.seal 3 16
PPSP-Spray pump 17
PPTP-1,2-Transfer pump 2 18
PPTP-Transfer pump
with mech.seal 19
SDFP- Transfer pump 20
PTDP- Drain pump 21
Mechanical Seal Pump (New)
Install 22
Mechanical Seal Tank (New) 23
-dosing pump and pipe (acid resistance) -1 set replace
1.2~5.8 L/min x 5kgf/cm² x 0.4 kw x 4P-1 set (PMPF)

18. 3. PT PUMPS, VALVES & AUTO FILTERS
Listing of Upgrade Pumps with mechanical seal and tank №
Name
Method
Q-ty 24
-dosing pump and pipe (acid resistance) -2 set replace
0.32~1.6 L/min x 8kgf/cm² x 0.4 kw x 4P-2 set (PAFP-1,2)
Requirement: dosing material quality Pipe
install 2 25
№3Water Rinse Pump
Upgrade pump
With mech.seal 1 26
№4Water Rinse Pump 27
№5 Water Rinse Pump

19. 3. PT PUMPS, VALVES & AUTO FILTERS
Hydro cyclones
Technology
Purpose
Station
Shop
GMUz Plan 1
Hydro cyclone
-oil water treatment
-reduce Dirt contamination
-remove weld. ball
-Pre degreasing
-Degreasing(new)
Paint

20. 3. PT PUMPS, VALVES & AUTO FILTERS
Hot water rinse process
Spray pump l/min x 27 mHx15kw new install with mech seal
Spray Pump-2: 400 l/min x 56 mHx11kw new install with mech seal
Tank – capacity 12,480 m3
Hydro cyclone-Reuse
Auto filter – Upgrade
Requirement: acid and alkaline resistance & high quality equipment
Upgrade point
Current point

21. 3. PT PUMPS, VALVES & AUTO FILTERS
Pre Degreasing process
Circulation Pump: 2200 l/min x 27 mH -2 Set new install with mech seal Tank – capacity 12,480 m3
Hydro cyclone-reuse from degreasing tank
Auto Filter-upgrade
OSFP- Oil Water Separation Pump:150L/min x 15mH x 1.5kW
Requirement:: acid and alkaline resistance & high quality equipment

22. 3. PT PUMPS, VALVES & AUTO FILTERS
Degreasing process
Spray Pump:1700 l/min x 20 mH-1set new install with mech seal
Circulation pump l/min x 20 mH-2 set
new install with mech seal
Auto Filter Pump – 1 set
Tank – capacity 149,7 m3
Hydro cyclone additional (New install,)-2.5 turn over/hr of volume Tank
Requirement:: acid and alkaline resistance & high quality equipment

23. 3. PT PUMPS, VALVES & AUTO FILTERS
Surface Conditioning process
Circulation pump –new install with mech seal -1 Set
Spray pump – upgrade with mech .seal l/min x 16 mH- 1 Set
Outer supply pipe - partial repair
Requirement:: acid and alkaline resistance & high quality equipment;
Spray Pump Energy Saving

24. 3. PT PUMPS, VALVES Phosphating process
Inner Circulation piping - SUS 304
Valves – All
Acid and Alkaline resistance
Spray Riser - 80A,32A, SUS304
Dosing Pump Supply Piping- PVC,SUS 15A
Setting Zone
Inner Circulation piping - 80A, 65 A, SUS 304
Spray Riser - 80A, 32A, SUS is best quality
Requirement - High quality equipment and material
All Pumps & Spray pump (Upgrade) new install with mech seal
1. PPCP-1 Circulation pump
2. PPCP-2Circulation pump
3. PPCP-3 Circulation pump
4.PPSP-Spray pump
5. PPTP-1- Transfer pump
6. PPTP-2- Transfer pump
7. SDFP- Transfer pump
8. PTDP- Drain pump
9.PSTP-Phosphating Transfer Pump
Requirement:: acid and alkaline resistance & high quality equipment
SDFP-350L/MINX20MHX3.7KW-1 SET

25. № 1,2,3,4,5 Water Rinse Pumps
All Pumps & Spray pump (Upgrade) new install with mech seal
1.R1SP- Spray pump(1800L/minx21mHx15kW)
2.R2SP- Spray pump(1800L/minx21mHx15kW)
3.R3SP- Spray pump(1600L/minx18mHx11kW)
4.R4SP- Spray pump(1700L/minx16mHx11kW)
5.R5SP- Spray pump(1800L/minx18mHx11 kW)

26. 4. PT/ED Inspection Doors

27. 5. Phosphating inspection area before ED Coating
-Material: SUS 304,2.0 T
-Size: 5000WX10000L
(lighting panel system: LED 18W. T8. К V. 50Hz. L=1200mm.)-explosion.

28. PT Process monitoring

29. PT lighting panel system (LED 18W. T8. К6500. 220V. 50Hz. L=1200mm
PT lighting panel system (LED 18W. T8. К V.50Hz. L=1200mm.)- explosion and water proof.

30. 6.2 Control Panel DEGREASING CONTROL PANEL MONITORING
PHOSPHATE CONTROL PANEL MONITORING

31. CONTROL Panel Components№
Description
Specification
Maker
Remarks 1
HMI (Cimon)
KCC-REM-CMO-CM-T15FS-B
KDT (Korea) 2
PLC
Q_Series
Mitsubishi (Japan) 3
Temperature Controller
SDC35/36 4
Counter
H7AN
Omron 5
Others
TBD

32. 6.2 PT Main Control Panel
-HMI (Cymon)
-KCC-REM-CMO-CM-T15FS-B
-KDT (Korea)

33. 6.2 PT Main Control Panel -Digital Counter CONTROL EQUIPMENTS
1.Digital Counter for Degreasing Dosing Pump-1set
2.Digital Counter for Surface Conditioning Dosing Pump-1set
3.Digital Counter for Phosphating Accelerator Dosing Pump-1set
4. Digital Counter for Phosphating Chemfos R Chemical-1 set

34. 6.2 PT Main Control Panel -Control Temperature
1.Temperature Controller for High Pressure Tank-1 set
2.Temperature Controller for Hot Water Rinse Tank-1set
3.Temperature Controller for Pre Degreasing Solution Tank
4.Temperature Controller for Degreasing Solution Tank
5.Temperature Controller for Phosphating Solution Tank
6.Temperature Controller for Hot Water Tank
7.Temperature Controller for Oil Separator Tank

35. All equipments should be control from 1 control panel besides lighting system