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Tips to size a granulator

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Presentation on theme: "Tips to size a granulator"— Presentation transcript:

1 Tips to size a granulator
Which grinding technology for each material ? Thermoplastic can be re-melted up to 7 times before the properties become too poor A maximum of 30% regrind is usually recommended so that the mechanical properties of the new material are not significantly affected

2 Tips to size a granulator
Dimensions of the sprue versus the cutting chamber The sprue is too large The sprue is well sized Dimensions are < 20% versus the cutting chamber

3 Tips to size a granulator
Free fall into the feeding hopper The sprue is too long, The sprue is too high, The sprue is well sized, cannot fall is blocked free fall

4 Tips to size a screenless granulator
X-shaped, H-shaped or nested sprues The axis of the sprue is too high, The axis of the runner is < 75 mm won’t be grabbed by the breaker knife Sprues will be grabbed and cut will roll on the toothed rollers

5 Tips to size a screenless granulator
X-shaped, H-shaped or nested runners and flat parts Feeding shaft (optional) Elongated hooks pre-cut the plastic parts/runners and push them into the cutting chamber for a regular grinding

6 Tips to size a conventional blade granulator
Cutting chamber and clearance inside the hopper  Model Cutting chamber Clearance G-Max 12  169 x 198 mm  145 mm G-Max 23  310 x 235 mm  190 mm G-Max 33  460 x 235 mm ML 33  300 x 300 mm  300 mm

7 Tips to size a screenless granulator
Cutting chamber and clearance inside the hopper  Model Cutting chamber Clearance S-Max 2  240 x 249 mm  165 mm S-Max 2 Plus  240 x 346 mm  265 mm S-Max 3  240 x 467 mm JUNIOR DOUBLE 4  530 x 346 mm  345 mm JUNIOR DOUBLE 6  530 x 467 mm  460 mm JUNIOR DOUBLE 8  530 x 588 mm  585 mm


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