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Novel Technology for Ligno-Cellulosic Biomass Fractionation Biomass economical ecological energy Conversion
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BIO e CON founded in 2006 as an independent privately funded R&D network. Pioneer in biomass waste conversion: Catalytic Pyrolysis Khosla Ventures / KiOR. In-situ conversion in inorganic Ionic Liquids (ZnCl2) PETROBRAS. G2: Biomass fractionation technology Based on inorganic ionic liquid (ZnCl2). A Short History
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Novel inorganic ionic liquid (ZnCl 2 ) technology. Mild conditions: minimum product degradation. No bad actors: Enzyme inhibitors, Cat poisons. Simple, robust and feedstock flexible process. Non-destructive unraveling of high value : Unique G2-Cellulose (& G2-lignin) formed. Cost competitive with specialty Cellulosic’s. Enables strong business case: Combination of Advanced biofuels and Advanced Materials. G2 Technology
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Open up the biomass, deconstruct, fractionate. Conceptual Idea: “Accessible biomass”
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Observations: Saccharides are converted much faster than Cellulose Products of cellulose decomposition are degraded > 200 o C. (2006) Products of cellulose decomposition are degraded > 100 o C. (2016) Importance of Acid [H + ] degradation < 100 o C (2016) 250 o C; 15 min Cellulose decomposition Very reactive species!
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Two possible regimes: High Temperature (Pyrolysis): fast conversion to a stable bio-oil (± 10% wt. Oxygen). This can be achieved with catalysts making use of low temperature mechano-chemistry. Low Temperature: conversion of biomass in a special solvent (“Ionic Liquids”). In both cases intimate contact achieved between biomass and “catalyst” at mild conditions. BIO e CON’s Philosophy
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Acid treatments H2SO4, Acetic, Formic, HCl (Bergius) Steam Explosion T> 100 o C High Energy Milling + “Special” organic Chemicals Production of Cellulosic Nano Fibers. Supercritical Liquids HTU (Super critical H2O @ 350 o C IL). Ionic Liquids (IL) Special organic chemicals. Pre-treatment options
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Thomas Edison Spinning Cellulose (Cotton) with ZnCl2 (1879)
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An Inorganic Ionic Liquid ZnCl2.nH2O @ 70 o C Dissolution occurs at mild conditions Separated polymeric chains At higher T: cleavage glucosidic bonds
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Initial Focus: G1: “In-situ” Conversion of Glucose 11 Glucose Sorbitol IsosorbideSorbitan Polarity strongly reduced Easier separation Solid ZnCl 2 hydrate Liquid Cellulose H2H2 - H 2 O Hydrogenation Dehydration - H 2 O Dehydration More stable Already interesting product but difficult to separate
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Novel Route: G2: Efficient separation of sugars and/or polymers Glucose ZnCl 2 hydrate Cellulose Separation Glucose(aqueos) ZnCl 2 hydrate Cellulose Mono sugar route Polymers Cellulose Polymers (solid) Polymer route Separation
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G2 Technology: No degradation of Cellulose (90 o C)
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2 min 5 min 7 min 10 min 15 min ZnCl 2 70 HCl 36,5 HCl 30 ZnCl 2 70 HCl 36,5 HCl 30 70 ZnCl2 + HCl G2 Technology: No degradation of Glucose 70 o C
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G2 Technology: Unique Cellulose Polymers ( ~ NCF) formed
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Unique Cellulose Polymers
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Unique Cellulose Polymers: ±200-1000 nm
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Unique Cellulose Polymers
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Liquid Crystalline solutions: precursor for highly oriented yarns Unique Cellulose Polymers: Liquid Crystalline Phase H. Boerstoel - WO 960606208 (1995) and PhD Thesis (2006)
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Hydrolyse (Acid) Liquid Crystalline Cellulose for preparing yarns H. Boerstoel - WO 960606208 (1995) and PhD Thesis (2006)
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Unique Cellulose Polymers Easy to shape – cellulose based yarn Dried after spinning-out precipitation Promising precursor for fibre industry
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Cellulose-P-Fibers Cellulose-P-Fibers CF (1400 o C)
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PO 4 Liquid Crystalline Cellulose for preparing yarns H. Boerstoel - WO 960606208 (1995) and PhD Thesis (2006)
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An Inorganic Ionic Liquid
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Unique Cellulose Polymers New Markets?
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A Future vision: Renewable Enhanced Composite Materialsia ls Biomass C Wood M L P1P1 Additives A AEM “Artificially Enhanced Materials” (R)AEM (A) M L a a a Unique Cellulose Unique Lignin
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What about Conversion to Fuels & Chemicals?
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Enzymatic Conversion? Reduction (±75%) of Enzymes required for conversion to Sugars!
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Thermo-Catalytic Conversion: Reduction of “liquefaction” Temperature
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Unique Cellulose Polymers
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Thermo-Catalytic Conversion: Liquefaction at Lower Temperature & Faster Lignin Oligomers Wood chips ( Milled) G2 Oligomers 100 “Charring” Incomplete Conversion Higher Conversion + Reduced Coke + Reduced Oxygen in Oil
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Widening of the “Hour Glass”: Bio-refinery concept: Fuels/Chemicals + Materials Waste Biomass Treated Biomass Sugars PRODUCTS Waste Biomass G2 Cellulose Sugars PRODUCTS G2 Lignin
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Novel inorganic ionic liquid (ZnCl 2 ) technology. Mild conditions: minimum product degradation. No bad actors: Enzyme inhibitors, Cat poisons. Simple, robust and feedstock flexible process. Non-destructive unraveling of high value : Unique G2-Cellulose (& G2-lignin) formed. Cost competitive with specialty Cellulosic’s. Enables strong business case: Combination of Advanced biofuels and Advanced Materials. Summary
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