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Positive Displacement Devices
Hydraulic Pumps Positive Displacement Devices
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Positive displacement pumps:
External gear pump Reciprocating piston Double screw pump Sliding vane Three-lobe pump (left) Double circumferential piston (centre) Flexible tube squeegee (peristaltic)
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Gear Pumps (External Gear)
Pumping Mechanism
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Gear Pumps (External Gear)
Advantages: Cheap (easy to manufacture) Compact Cheap Did I say inexpensive?
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Gear Pumps (External Gear)
Disadvantages Limited pressure capability Unbalanced (note where pressure is) Results in large bearing loads Can be noisy (gear mesh noise) Volumetric efficiency? Fixed Displacement
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Internal Gear Pumps Smaller gear rotating within a bigger gear
Partial vacuum created by meshing and unmeshing of internal teeth with external teeth Crescent divides liquid flow between rotor and idler gears Source:
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Gear Pumps (Internal Gear)
Pumping Mechanism Displacement is a function of the number of teeth on the internal and external gears and the size of the crescent divider.
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Gear Pumps (Internal Gear)
Advantages Similar to external gear pumps in many respects Quieter as gear slap is reduced Disadvantages Somewhat more difficult to manufacture Same issues of volumetric efficiency Same issues of unbalanced forces Fixed displacement
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Gear Pumps (Internal Gear - Gerotor)
Mechanism External (inside) gear is shaft driven Internal gear is driven by external Single tooth space is displaced Design keeps tolerance close throughout the cycle
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Gear Pumps (Internal Gear - Gerotor)
Advantages Cheap Simple Disadvantages Limited pressure capability Unbalanced design Fixed displacement Frequently used as a charge pump
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Vane Pumps Pumping mechanism
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Vane Pumps Displacement VD = π/2(Dc-DR)eL C = Cam R = Rotor
E = eccentricity L= depth
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Vane Pumps (Variations)
Vane tip pressure control options Outlet pressure under the vanes Surface pressure under the vanes Intravanes: outlet pressure is applied always to a small area of the vane while surface pressure is applied to the rest of the area These are probably Vickers innovations and hence are highlighted in the text
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Vane Pumps (Variations)
Balanced designs
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Vane Pumps Advantages Cartridges to quickly replace rotating group
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Vane Pumps (Variations)
Variable Displacement Design
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Vane Pumps Advantages Disadvantages Quieter than gear pumps
Higher pressure capability than gear pumps? Better volumetric efficiency than gear pumps? Can be balanced in design for longer life Variable displacement an option Disadvantages More complex and expensive than gear pumps
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Piston Pump Designs Axial Piston
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Piston Pump Designs Radial piston design
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Piston Pump Designs Bent axis design
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Piston Pump Designs Axial piston – variable displacement design
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Piston Pump Advantages
Generally highest volumetric efficiency Generally highest pressure capability Variable displacement designs
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Piston Pump Disadvantages
Higher cost (complexity)
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General Issues Pumps are not strictly continuous flow devices. Discrete chambers are involved. Flow is collected for discharge through valve plates Design of the valve plate and the pump mechanism affects pressure pulses and variation (ripple) of torque and pressure Design of pumps is not taught here
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General Issues Our theoretical displacements can be used to determine theoretical pump flow Actual flow is a linear function of pump displacement, speed, a units constant, and an efficiency term Two kinds of inefficiencies Volumetric losses Friction losses
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Positive Displacement Pumps
Typical Characteristics Constant Flow at Various Pressures Pulse Flow is possible Most can pump solids suspended in liquids Self-priming
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Types of PD Pumps Rotary Pumps Reciprocating Pumps
Gear – Internal, External Lobe Vane Screw Reciprocating Pumps Piston Plunger Diaphragm
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Rotary vs. Reciprocating Pumps
Rotary pumps transfer liquid through the action of a rotating mechanism (gear, lobe or vane) operating inside a rigid container Pumping rates varied by changing speed of rotor
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Rotary vs. Reciprocating Pumps
Reciprocating pumps move liquids by changing the internal volume of the pump Require valves on the suction and discharge sides Pumping rates varied by changing the frequency or the stroke length Source:
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