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Present Preparedness and Constraints for the Implementation of New MoEF&CC Emission Norms vis-à-vis Expansion of Generation Capacity Shiv Kumar Dube Senior Fellow TERI-The Energy and Resources Institute Rohit Pathania Programme Manager (Energy) & Soundaram Ramanathan CSE-Center for Science and Environment Centre for Science and Environment
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Indian Power Scenario: Sector divide [1/2]
MW % of Total State Sector 84,627 24.6% Central Sector 103,761 30.2% Private Sector 155,511 45.2% Total 343,899 Source: Total Installed Capacity (As on ) - Central Electricity Authority (CEA); Ministry of Power, GOI: August 24, 2018
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Indian Power Scenario: Fuel type [2/2]
MW % of Total Total Thermal 222,693 64.8% Coal 196,958 57.3% Gas 24,897 7.2% Oil 838 0.2% Hydro (Renewable) 45,403 13.2% Nuclear 6,780 2.0% RES* (MNRE) 69,022 20.1% Total 343,899 * Installed capacity in respect of RES (MNRE) as on RES (Renewable Energy Sources) include Small Hydro Project, Biomass Gasifier, Biomass Power, Urban & Industrial Waste Power, Solar and Wind Energy: Source: Total Installed Capacity (As on ) - Central Electricity Authority (CEA); Ministry of Power, GOI: August 24, 2018
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The PLF in the country (Coal & Lignite based) from 2009-10 to 2018-19 is as under:
Year PLF Sector-wise PLF (%) % Central State Private 77.5 85.5 70.9 83.9 75.1 85.1 66.7 80.7 73.3 82.1 68.0 69.5 69.9 79.2 65.6 64.1 65.60 76.10 59.10 62.10 64.46 73.96 59.83 60.58 62.29 72.52 55.41 60.49 59.88 71.98 54.35 55.73 60.67 72.35 56.83 55.32 * 63.24 74.51 61.72 56.02 * Upto June 2018 (Provisional), Source : CEA
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The annual growth in power generation during recent years is as under:
GROWTH IN CONVENTIONAL GENERATION (%) GROWTH IN RENEWABLE GENERATION (%) GROWTH IN TOTAL GENERATION (%) 2.7 - 6.6 5.56 8.11 4.01 6.04 8.43 5.64 6.47 5.69 4.72 23.97 5.80 3.95 23.48 5.23 (Upto May 2018)* 1.92 14.95 2.80 * Upto June 2018 (Provisional), Source : CEA
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Overall Growth rate recorded by 5.35 %
The Overall generation (Including generation from grid connected renewable sources) in the country has been increased from 1,110 BU during to 1,173 BU during the year , 1,241 BU during and 1,306.6 BU during The performance of Category wise generation during the year was as follows:- Thermal Increased by 4.27 % Hydro Reduced by 3.07 % Nuclear Increased by 0.87 % Bhutan Import Increased by % Renewables Increased by %
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New Standards– Overview
Under CREPS, in 2003, industry had committed to improve its env. Performance (meeting 100mg/m3 particulate matter levels; SOx/NOx standards to be implemented by 2005/06), But made no progress Meanwhile, ECs given since 2008 already require plants to meet tighter PM norms (at 50 mg/m3 for 500 MW size units) and space for FGD since 2003 New standards reasonable and much needed mg/Nm3 Unit size Installed before Dec 31st, 2003 * Installed between and 2016 * Installed Jan 1, onwards PM All 100 50 30 SO2 <500MW 600 -- >=500MW 200 NOx 300 Hg 0.03 (>500 MW) 0.03 Existing plants – comply by Dec 22, 2017 Water Use: OTC plants convert to CT; CT plants to cut water use to 3.5 m3/MWh; New plants to use 2.5 m3/MWh Centre for Science and Environment
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New Standards – Overview
New Indian Standards is in line with the global standards. In fact, China has introduced even tighter standards for metro and highly polluted areas (PM:10 mg/Nm3, SO2 35 mg/Nm3 and NOx 50mg/Nm3) Global comparison mg/Nm3 PM SO2 NOx China 10 35 50 Japan Permit 200 USA 14.5 100 110 EU 30 Centre for Science and Environment
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New Standards – Benefits
Reduction in pollution (BAU vs. New norms) assuming generation in as per CEA’s draft Electricity policy, December 2016 Water use – 85% reduction – largely due to conversion of OTC to CT PM emissions – 65% SOx – over 85% NOx – almost 70% *Emissions in lakh tonnes Centre for Science and Environment
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Power Sector – Concerns
Power Sector cited challenges – roots to three major reasons Technology – unsuitable for Indian coal Tariff recovery/investments – very high investments leading to significant tariff increment Timelines – too stringent - Many still in denial mode – don’t need the standards Centre for Science and Environment
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Technology Pollution control technology – mature; sufficient global supply ESP Vast majority needs fine tuning/minor ESP up-gradations, Only 13 GW need to add field SO2 FGD – only for larger units Other units – low cost solutions like DSI, partial FGD etc. NOx Existing boilers – burner modification, low NOx burners, combustion optimization SCR/SNCR is not necessary for existing power stations Centre for Science and Environment
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Emission Control Technology Costs
Technology required Approx. cost ESP up gradation Rs 5–15 lakh/MW Partial FGD Rs 25–30 lakh/MW FGD Rs 50–60 lakh/MW De-NOx Rs 10–15 lakh/MW SCR/SNCR Rs 20–25 lakh/MW Based on estimates provided by leading global suppliers (GE-Alstom, Mitsubishi, Doosan, Andritz etc) Investment needed by a plant would depend upon applicable norm, existing pollution control technology and actual emissions level Accordingly, investment may range from: Rs lac/MW for older plants ~ Rs 50 lac/MW for small and mid-life units (assuming partial FGD); lower if cheaper De-SOx alternatives Rs 50 – 60 lacs for most over 500MW, post-2008 units (FGD needed, but little expenditure on PM and De-NOx). SCR/SNCR is not needed for existing capacity. Centre for Science and Environment
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Tariff Impact APP has claimed tariff impact of Rs /unit - Far exceeds estimates provided by global suppliers CEA’s latest Estimates of tariff impact - Phase in-plan, December, 2016 ESP up-gradation - 9 paisa/kWh FGD installation - 32 paisa/kWh NOx control - 7 paisa/kWh CSE has requested ERCs to independently collect estimates of CAPEX, tariff impact and timelines. Meanwhile our survey of ERC shows: Karnataka, UP and Haryana ERCs have indicated tariff impact ranging between 20 – 30 paisa per unit CEA/ERC REVISED COSTS ARE LOWER THAN THEIR PRIOR ESTIMATES (40-90 paisa per unit) AND IN LINE WITH CSE ESTIMATES (20 to 30 paisa per unit) Industry in the process of clarifying if ERCs will approve these investments for cost recovery – MoP – recently given a clarification CERC representative conveyed CAPEX approval is not a problem - Permitted under ‘Change of Law’ provisions under both Section 62 (Cost Plus) and Section 63 (Competitive Bids) of Electricity Act. Industry/CERC seeking benchmark costs from CEA Delay may impact financing from banks/markets. Centre for Science and Environment
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Tariff Impact Emerging benchmarks - FGD Source: CSE Survey, 2018
Centre for Science and Environment
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Issues - Timelines Timelines were achievable when the norms were announced But little progress – pre-execution work such as technology identification and tariff application could have been done – undertaken only now Meeting PM, NOx, water use norms still possible given procurement time of less than 6 months. installation can be done during scheduled shut down or need less than 1 month shut down FGD construction could take up to 24 months. Technology Construction time Downtime Electrostatic precipitator (ESP) ~ 3–6 months ~ 20–30 days Flue gas desulphurization (FGD) ~ 18–24 months ~ 30–90 days Selective Catalyst Reduction ~ 5 months ~ 30 days Selective Non-Catalyst Reduction ~ 4 months ~ 7 days Low NOx burner, OFA etc. ~ 1 month ~ 15–20 days Centre for Science and Environment
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CPCB- Region wise FGD plan Section-V direction
FGD installation roadmap as identified in the CPCB notification. Acceleration of timelines for plants in NCR but, overall plan is still back-loaded Target Year SR WR ER NR Total Capacity (GW) Immediately 0.8 1.3 - 1.5 3.6 2018 0.5 2019 2.4 12.0 14.4 2020 5.8 8.7 1.2 6.7 22.3 2021 7.7 33.8 8.8 9.5 59.7 2022 14.7 22.2 17.3 8.2 62.2 No Comments 0.6 Total (GW) 31.4 66.9 27.3 37.8 163.4 Source: CPCB Directions, 2017 Centre for Science and Environment
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CPCB- NOX control through LNB & OFA Section-V direction
NOX Control roadmap as identified in the CPCB notification. No concrete action-plan for NOx control till 2022 Target Year SR WR ER NR Total Capacity (GW) 2019 - 12.0 2022 31.4 66.9 27.3 25.8 151.4 Total (GW) 37.8 163.4 Source: CPCB Directions, 2017 Centre for Science and Environment
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Status Assessment Uttar Pradesh Madhya Pradesh Delhi-NCR
State GENCO yet to initiate feasibility for other power plants -sole focus on FGD for Anpara D Operation improvement needed for NOx, PM control Uttar Pradesh One FGD installed – 500MW Tender floated for STPS in the state – no results yet Most Companies yet to accept findings of company wide feasibility studies Madhya Pradesh 2019 deadline given by CPCB Only two power plants out of 13 potentially on track Tenders incomplete for private GENCOS – wait and watch approach State GENCOS yet to complete feasibility studies Delhi-NCR Centre for Science and Environment
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Recent Developments CSE advocated Direct Sorbent Injection (DSI) is feasible instead of FGD - tendering of NTPC – Dadri TPS. Adani Power: Recovery of FGD costs - under "Change in Law" provisions of the PPA dated Petition to install and operate FGD in units 7, 8, and 9; FGD cost approved - Rs Cr for 3X660 MW and Increased operating expenditure Rs/KWh, capacity power charges Rs/KWh. MoP issued letter to CERC – Mechanism for Implementation of Environmental norms under “Change in Law” with clause. Supreme Court Hearing: MoEF&CC filed an affidavit - due to practical difficulties it is difficult to implement the norms in the desired time interval the Supreme Court asked further clarifications from the ministries MoEF&CC submitted an affidavit saying specific compliance orders have been issued to TPPs. They have negotiated for reduction of compliance period with Ministry of Power from seven to five years. February EPCA committee submits advisory report to the Supreme Court on this issue. April Supreme Court ask MoEF&CC to submit implementation status; the MoEF&CC complied. 25 July 2018 – SC expresses unhappiness with timeline; asks for commitment from MoP after deliberation Centre for Science and Environment
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Constraints of the power sector
Centre for Science and Environment
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Technical Incorrect Measurements
Emissions readings all over the place CEMs systems unreliable – unit of measurement versus reporting; no calibration Stack reports issued by third party laboratories incorrect Consultants relying on incorrect measurements – incorrect technology suggestions Proper water accounting absent in most plants No focus on determining coal quality through ultimate analysis – most plants unaware of sulphur content in coal used by them Centre for Science and Environment
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Regulatory In principle cost approval – some SERCs rejected petitions – difficult for power stations to spend significant amounts without assurance. Technology selection capability – asking CEA referral – bottleneck being created – SERC capacity Search for benchmark costs – will vary significantly with project Monitoring oversight – joint effort of SERC and SPCB? Lack of incentive – waiver for MoD good first step Old power stations – worth the money? Centre for Science and Environment
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Thank you Shiv Kumar Dube Shivkumar.Dube@teri.res.in Rohit Pathania
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