1. Production management
Project
PhD Joanna Oleśków – Szłapka
Department of Production Management and Logistics

2. Duty hours
Usually tuesdays – despite of March 12th and March 19th.
Mondays – 11-12
Room 312, Strzelecka

3. Organization of the project
Teams (3-4 Students)
Roles assignment
Work planning and scheduling
Completing stages of the project
Presentation

4. Project stages Product: selection, description (tools: BOM)
Production process: operations, times, equipment (tools: processing cards)
Production process: parameters calculations (tools: measures and ratios)
Scheduling: planning operations in time, assigning them to machines (tools: production schedule)
Resources requirements calculation: machines, people, space (tools: formulas)
Shopfloor framework
Presentation

5. Presentation requirements
Structure: Product, proces, production system
Time: 15 minutes
Organization: all the project team members, multimedia/poster (required graphical presentation)

6. Table of contents

7. Start Divide on groups Brainstorming – select product
Make a sketch of your product and draw Bill of material

8. BOM - Major Input to MRP Process:1. Bill of Material
Product structure file
Determines which component items need to be scheduled
Product Structure Record
Clipboard
Level 0
Level 1
Level 2
Spring (1)
Bottom Clip (1)
Top Clip (1)
Pivot (1)
Rivets (2)
Clip Assembly (1)
Pressboard (1)

9. Structure of a BOM
The diagram illustrates a bill of material for product A. Product A is made of assembly B, components C and D, and material E. Assembly B is made from components F, G, and H (as well as other assemblies or products). Purchased parts are normally  identified as materials  (items E, F, and G) but can be any product, assembly or component that depending on workload you choose to buy-out or manufacture. This chart was found at the following website:

10. Parts List
For components that you buy define suppliers- real companies

11. How would we manufacture a mountain bike ?
Handle Bar
Top
Tube
Seat
Post
Saddle
Fork
Rear Brake
Down
Tube
Front Brake
Rear
Derailleur
Pedal
(Courtesy of Trek Bicycle, 2002)

12. Manufacturing process decisions
How do we choose the specific manufacturing processes?
How do the selected materials influence the choice of manufacturing processes?
Would product function or performance issues influence our choice of processes?
What criteria should we use to select processes?
Which criteria are more important?
Who will make the final decisions?

13. Frame Materials Steel – Strong, stiff, heavy, but cheap Aluminium –
weaker, lighter, more expensive than steel
Composite (CFRP) –
strong, stiff, very light, but expensive to buy and to fabricate

14. Where do you find the data?
Textbooks
Databooks
Manufacturer’s literature
Internet Sites