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Automation and Mechanization Assessment Template

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Presentation on theme: "Automation and Mechanization Assessment Template"— Presentation transcript:

1 Automation and Mechanization Assessment Template

2 MODULE IV Categories Continuous Improvement Agronomic Practices 1 2
Seed Processing/ conditioning Planting and harvesting Phenotyping 1 2 4 3

3 Agronomic Practice (sub-categories)
Field preparation, fertility, IPM, and crop maintenance equipment Agronomic Practice Irrigation and Weather Data Farm Management System Greenhouses/ controlled environments

4 Field preparation, fertility, IPM, and crop maintenance equipment
Marginal Basic Good Better Cutting Edge Illustration Description Completely manual operation or just basic equipment No adoption of good practices No dedicated agronomic team (specialists) Lack of necessary equipment Limited management No processes Poor maintenance status Good team Available tools / equipment Some processes Strong management GPS for autosteer /navigation Disposal of retired machinery Agronomic Committee Standardized equipment Variable rate Predictive Maintenance Program Telemetry Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Move the arrows across the colored bar to indicate the current and desired status

5 Field preparation, fertility, IPM, and crop maintenance equipment
GOOD PRACTICE OPPORTUNITIES Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments

6 Irrigation and Weather Data
Marginal Basic Good Better Cutting Edge Illustration Description Completely manual operation or just basic equipment No adoption of good practices No irrigation infrastructure Low-tech irrigation system Limited management No processes Poor maintenance status No weather data Management team Good irrigation system Use of weather data Good weather data coverage Irrigation managed by demand (water depth) Soil moisture monitoring Good system to control (software and hardware) Completely automated system Online/ web interface Water depth calculated by software Variable rate application Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Move the arrows across the colored bar to indicate the current and desired status

7 Irrigation and Weather Data
GOOD PRACTICE OPPORTUNITIES Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments

8 Farm Management System
Marginal Basic Good Better Cutting Edge Illustration Description No organizational system for: Field allocation Service request Minimum organizational system Service request from Tracking system (excel) Organizational system for service request Some historical data Historical data of chemical application Field allocation controlled On-line tool for service request Use of color coding map Historical data of: Chemical Pest/disease Operations Work orders Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Move the arrows across the colored bar to indicate the current and desired status

9 Farm Management System
GOOD PRACTICE OPPORTUNITIES Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments

10 Greenhouses and Controlled environment
Marginal Basic Good Better Cutting Edge Illustration Description Poor infrastructure No environmental control No GH management team Minimal infrastructure Some control Good infrastructure Management team Partially automated with: Environmental control (shade / temperature control / sensors / CO2) Irrigation and fertigation Fully automated GH with: Environment control Light control Irrigation and fertigation system Chemical application system Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Move the arrows across the colored bar to indicate the current and desired status

11 Greenhouses and Controlled Environment
GOOD PRACTICE OPPORTUNITIES Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments

12 MODULE IV Categories Continuous Improvement Agronomic Practices 1 2
Seed Processing/ conditioning Planting and harvesting Phenotyping 1 2 4 3

13 Seed Processing (sub-categories)
Process equipment Seed Processing Infrastructure Seed Driers Seed Processing Cold Chambers Conditioning, packaging, treating and seed quality assurance Conditioning, packaging, and treating

14 Seed Processing Infrastructure
Marginal Basic Good Better Cutting Edge Illustration Description Manual process Without documented procedures Minimal infrastructure Limited management Poorly documented procedures No sense of efficiency / organization Good organization; workflow well defined Good HSE Some equipment (working independently) “5S” Partially automated Some manual operation still required Process workflow completely defined KPI’s and metrics monitored Lean manufacturing Fully automated process line Automated data management system (integrated with breeding management system) Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Move the arrows across the colored bar to indicate the current and desired status

15 Seed Processing Infrastructure
GOOD PRACTICE OPPORTUNITIES Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments

16 Conditioning, Packaging, and Treating
Marginal Basic Good Better Cutting Edge Illustration Description Manual process Without documented procedures High HSE hazards Minimal infrastructure/ equipment Limited management No packaging standards No labeling standards Potential HSE hazards Some infrastructure / equipment Management team Standardized labels and packages Standardized seed treatment process Centralized process Automated data management (integrated with process line and cold room/ inventory) Cold room with proper environmental control/ access control Fully automated RFID Automated seed packaging and treatment process Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Move the arrows across the colored bar to indicate the current and desired status

17 Conditioning, Packaging and Treating
GOOD PRACTICE OPPORTUNITIES Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments

18 MODULE IV Categories Continuous Improvement Agronomic Practices 1 2
Seed Processing/ conditioning Planting and harvesting Phenotyping 1 2 4 3

19 Planting / Harvesting (sub-categories)
Planters / Planting solutions Plot Combines / Harvesting solutions

20 Planters / Planting Solution
Marginal Basic Good Better Cutting Edge Illustration Description Manual process Without documented procedures High HSE hazards Lack of equipment needed Normally using cone planter Labor intensive (field allocation) Some equipment available. Cone planter Cable tripping system GPS tripping system Vacuum planter Fully automated planter Magazines E-gear (variable rate) Integrated data with breeding management system Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Move the arrows across the colored bar to indicate the current and desired status

21 Planters / Planting Solution
GOOD PRACTICE OPPORTUNITIES Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments

22 Plot Combines / Harvesting solutions
Marginal Basic Good Better Cutting Edge Illustration Description Manual process Without documented procedures High HSE hazards Lack of equipment needed Some harvesters but parallel yield process (weighing and moisture measurement not embedded on the combine) Some equipment available. Weighing system already embedded Data integration with GPS system (heat map – yield) Embedded technologies: NIR XRF Telemetry Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Move the arrows across the colored bar to indicate the current and desired status

23 Plot Combines / Harvesting solutions
GOOD PRACTICE OPPORTUNITIES Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments

24 MODULE IV Categories Continuous Improvement Agronomic Practices 1 2
Seed Processing/ conditioning Planting and harvesting Phenotyping 1 2 4 3

25 Phenotyping Data collector Phenotyping
Digital Phenotyping (Drones/ Satellites / Sensors….)

26 Phenotyping Good Marginal Basic Better Cutting Edge Illustration
Description Data (notes) collected manually without use of any standard (spreadsheets, templates, etc) No projects to standardize procedures Manually recorded, but with a standard process Some templates Collecting unnecessary traits Some electronic data capture; different brands (no standard) Good clarity of traits to be measured Standard procedure to collect data in the field Clear definition of traits and how to measure Connectivity with Data Management System Automatically digital phenotyping via drones, satellites, other sensors Use of voice recorder connected with data collector Automatically record location of features (RFID, GPS, etc..) Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Move the arrows across the colored bar to indicate the current and desired status

27 Phenotyping GOOD PRACTICE OPPORTUNITIES Picture Picture Picture
Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments

28 MODULE IV Categories Continuous Improvement Agronomic Practices 1 2
Seed Processing/ conditioning Planting and harvesting Phenotyping 1 2 4 3

29 Continuous Improvement
HSE (Health, Safety and Environment)

30 Continuous Improvement / HSE
Marginal Basic Good Better Cutting Edge Illustration Description Minimal sense of continuous improvement Minimal sense of HSE No use of metrics/KPIs on the operational level HSE leadership being defined HSE procedures still not 100% clear Some metrics/KPIs on the operational level Development of HSE culture Personal Protective Equipment (PPE) guidelines established and enforced Good training tools available Metrics/ KPIs being measured; Established HSE committee and clear procedures including incident investigations Mandated training Implementation of process improvement methodologies (6 sigma, lean, 5s, Kaizen, etc…) Continuous improvement culture with proper leadership, tools and processes HSE procedures well defined and followed Demonstrated record of HSE improvements Current Status Desired Status What is needed: List here the actions that need to be done in order to move from current to desired status Move the arrows across the colored bar to indicate the current and desired status

31 Continuous Improvement / HSE
GOOD PRACTICE OPPORTUNITIES Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments Picture Picture Insert your comments Insert your comments


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