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Smart Screen by Lisa Ho Oct. 29, 2013
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SMART 1 – Lifetime Improvement
SMART 2 – Paste Saving
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Benefit (1)- Lifetime improvement
60% screens were damage by the uneven of wafer edge 30% cause by wafer’s chip 10% cause by paste’s particle Adding softening agent in emulsion = Avoid the object collision(emulsion & wafer) = Increasing lifetime 20% at least
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Benefit (2)- Paste Saving
How much you save!! 20tons=20,000kg/year 20,000*5%=1,000kgs Paste Cost: USD1,000/kg USD1,000*1000kgs =USD1,000,000/year Normal Screen 120mg Paste Saving Screen 114mg SAVE 5% =
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Lifetime Increasing(Smart 1)
Principle and method: Adding the softening agent in emulsion on area (A.B.C.D) while exposure process. A B C D Normal: M5 Emulsion Adding softening agent on area A.B.C.D while exposure process.
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Paste Saving(Smart 2) Principle and method:
reducing the friction coefficient Mesh thickness E.O.M Add slipping agent on the bus bar location while exposure process Printing result: higher friction = higher paste transfer reduce the friction = lower paste transfer = paste saving.
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No change of appearance
Paste Saving(Smart 2) No change of appearance No change of E.O.M
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All in One (Smart1+Smart2)
B C D + All in One = Higher lifetime + Higher efficiency + Cost saving
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Printing Result Analysis
Smart screen Tradition screen
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Testing Result
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Thanks for your attention!!
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