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Acceptance Sampling Plans
Supplement I a AQL LTPD To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Sequential Sampling Chart
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Sequential Sampling Chart
8 – 7 – 6 – 5 – 4 – 3 – 2 – 1 – 0 – Cumulative sample size | | | | | | | Number of defectives Figure I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Sequential Sampling Chart
8 – 7 – 6 – 5 – 4 – 3 – 2 – 1 – 0 – Continue sampling Cumulative sample size | | | | | | | Number of defectives Figure I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Sequential Sampling Chart
8 – 7 – 6 – 5 – 4 – 3 – 2 – 1 – 0 – Reject Continue sampling Accept Cumulative sample size | | | | | | | Number of defectives Figure I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Sequential Sampling Chart
8 – 7 – 6 – 5 – 4 – 3 – 2 – 1 – 0 – Reject Decision to reject Continue sampling Accept Cumulative sample size | | | | | | | Number of defectives Figure I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
Probability of acceptance Proportion defective Figure I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
Ideal OC curve Probability of acceptance Proportion defective Figure I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
Ideal OC curve Typical OC curve Probability of acceptance Proportion defective Figure I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 Ideal OC curve Typical OC curve AQL LTPD Probability of acceptance Proportion defective Figure I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance np 0 1 2 Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
Probability Proportion of c or less Defective defects (p) np (Pa) Comments 0.01 (AQL) 0.6 n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance np 0 1 2 Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments 0.01 (AQL) 0.6 n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance np 0 1 2 Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments 0.01 (AQL) n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance np 0 1 2 Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments 0.01 (AQL) n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance np 0 1 2 Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments 0.01 (AQL) n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments 0.01 (AQL) a = – = 0.122 0.06 (LTPD) b = 0.126 n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – 0.663 | | | | | | | | | | 0.308 0.199 0.048 (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | 0.878 0.663 0.463 0.308 0.199 0.126 0.078 0.048 0.029 0.017 (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | 0.878 0.663 0.463 0.308 0.199 0.126 0.078 0.048 0.029 0.017 a = 0.122 (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance b = 0.126 Figure I.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk n (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk n (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk n (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk n (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk n (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – n = 60, c = 1 n = 80, c = 1 Probability of acceptance n = 100, c = 1 n = 120, c = 1 | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk c (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk c (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk c (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk c (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk c (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
n = 60, c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – n = 60, c = 2 n = 60, c = 3 n = 60, c = 4 Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Acceptance Sampling Plan
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Acceptance Sampling Plan
AQL Based LTPD Based Acceptance Expected Sample Expected Sample Number Defectives Size Defectives Size To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) = ( )/2 = ( )/2 = ( )/2 Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) = ( )/2 = ( )/2 = ( )/2 For p = 0.01: Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) = ( )/2 = ( )/2 = ( )/2 For p = 0.01: 0.01(0.974)(1000 – 110)/1000 = Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) = ( )/2 = ( )/2 = ( )/2 For p = 0.01: 0.01(0.974)(1000 – 110)/1000 = Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) = ( )/2 = ( )/2 = ( )/2 For p = 0.01: 0.01(0.974)(1000 – 110)/1000 = For p = 0.02: 0.02(0.819)(1000 – 110)/1000 = For p = 0.03: 0.03(0.581)(1000 – 110)/1000 = For p = 0.04: 0.04(0.359)(1000 – 110)/1000 = For p = 0.05: 0.05(0.202)(1000 – 110)/1000 = For p = 0.06: 0.06(0.105)(1000 – 110)/1000 = For p = 0.07: 0.07(0.052)(1000 – 110)/1000 = For p = 0.08: 0.08(0.024)(1000 – 110)/1000 = Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) = ( )/2 = ( )/2 = ( )/2 Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – Average outgoing quality (percent) | | | | | | | | Defectives in lot (percent) Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – AOQL Average outgoing quality (percent) | | | | | | | | Defectives in lot (percent) Figure I.6 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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Solved Problem Probability of acceptance (Pa) (AQL) (LTPD)
1.0 — 0.9 — 0.8 — 0.7 — 0.6 — 0.5 — 0.4 — 0.3 — 0.2 — 0.1 — 0 — | | | | | | | | | | Proportion defective (hundredths)(p) Probability of acceptance (Pa) (AQL) (LTPD) 1.000 0.996 0.951 0.810 0.587 0.363 0.194 0.092 0.039 0.015 = 0.092 = 0.049 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.
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