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Acceptance Sampling Plans

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Presentation on theme: "Acceptance Sampling Plans"— Presentation transcript:

1 Acceptance Sampling Plans
Supplement I a AQL LTPD To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

2 Sequential Sampling Chart
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

3 Sequential Sampling Chart
8 – 7 – 6 – 5 – 4 – 3 – 2 – 1 – 0 – Cumulative sample size | | | | | | | Number of defectives Figure I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

4 Sequential Sampling Chart
8 – 7 – 6 – 5 – 4 – 3 – 2 – 1 – 0 – Continue sampling Cumulative sample size | | | | | | | Number of defectives Figure I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

5 Sequential Sampling Chart
8 – 7 – 6 – 5 – 4 – 3 – 2 – 1 – 0 – Reject Continue sampling Accept Cumulative sample size | | | | | | | Number of defectives Figure I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

6 Sequential Sampling Chart
8 – 7 – 6 – 5 – 4 – 3 – 2 – 1 – 0 – Reject Decision to reject Continue sampling Accept Cumulative sample size | | | | | | | Number of defectives Figure I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

7 Operating Characteristic Curve
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

8 Operating Characteristic Curve
Probability of acceptance Proportion defective Figure I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

9 Operating Characteristic Curve
Ideal OC curve Probability of acceptance Proportion defective Figure I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

10 Operating Characteristic Curve
Ideal OC curve Typical OC curve Probability of acceptance Proportion defective Figure I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

11 Operating Characteristic Curve
1.0 Ideal OC curve Typical OC curve AQL LTPD Probability of acceptance Proportion defective Figure I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

12 Operating Characteristic Curve
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

13 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

14 Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

15 Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance np 0 1 2 Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

16 Operating Characteristic Curve
Probability Proportion of c or less Defective defects (p) np (Pa) Comments 0.01 (AQL) 0.6 n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance np 0 1 2 Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

17 Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments 0.01 (AQL) 0.6 n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance np 0 1 2 Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

18 Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments 0.01 (AQL) n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance np 0 1 2 Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

19 Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments 0.01 (AQL) n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance np 0 1 2 Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

20 Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments 0.01 (AQL) n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

21 Operating Characteristic Curve
Probability Proportion of c or less defective defects (p) np (Pa) Comments 0.01 (AQL) a = – = 0.122 0.06 (LTPD) b = 0.126 n = 60 c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – 0.663 | | | | | | | | | | 0.308 0.199 0.048 (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

22 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | 0.878 0.663 0.463 0.308 0.199 0.126 0.078 0.048 0.029 0.017 (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance Example I.1 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

23 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – | | | | | | | | | | 0.878 0.663 0.463 0.308 0.199 0.126 0.078 0.048 0.029 0.017 a = 0.122 (AQL) (LTPD) Proportion defective (hundredths) Probability of acceptance b = 0.126 Figure I.3 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

24 Operating Characteristic Curve
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

25 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

26 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk n (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

27 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk n (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

28 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk n (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

29 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk n (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

30 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk n (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

31 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – n = 60, c = 1 n = 80, c = 1 Probability of acceptance n = 100, c = 1 n = 120, c = 1 | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.4 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

32 Operating Characteristic Curve
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

33 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

34 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk c (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

35 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk c (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

36 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk c (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

37 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk c (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

38 Operating Characteristic Curve
1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – Producer’s Consumer’s Risk Risk c (p = AQL) (p = LTPD) Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

39 Operating Characteristic Curve
n = 60, c = 1 1.0 – 0.9 – 0.8 – 0.7 – 0.6 – 0.5 – 0.4 – 0.3 – 0.2 – 0.1 – 0.0 – n = 60, c = 2 n = 60, c = 3 n = 60, c = 4 Probability of acceptance | | | | | | | | | | (AQL) (LTPD) Proportion defective (hundredths) Figure I.5 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

40 Acceptance Sampling Plan
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

41 Acceptance Sampling Plan
AQL Based LTPD Based Acceptance Expected Sample Expected Sample Number Defectives Size Defectives Size To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

42 Operating Characteristic Curve
To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

43 Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

44 Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

45 Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) = ( )/2 = ( )/2 = ( )/2 Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

46 Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) = ( )/2 = ( )/2 = ( )/2 For p = 0.01: Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

47 Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) = ( )/2 = ( )/2 = ( )/2 For p = 0.01: 0.01(0.974)(1000 – 110)/1000 = Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

48 Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) = ( )/2 = ( )/2 = ( )/2 For p = 0.01: 0.01(0.974)(1000 – 110)/1000 = Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

49 Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) = ( )/2 = ( )/2 = ( )/2 For p = 0.01: 0.01(0.974)(1000 – 110)/1000 = For p = 0.02: 0.02(0.819)(1000 – 110)/1000 = For p = 0.03: 0.03(0.581)(1000 – 110)/1000 = For p = 0.04: 0.04(0.359)(1000 – 110)/1000 = For p = 0.05: 0.05(0.202)(1000 – 110)/1000 = For p = 0.06: 0.06(0.105)(1000 – 110)/1000 = For p = 0.07: 0.07(0.052)(1000 – 110)/1000 = For p = 0.08: 0.08(0.024)(1000 – 110)/1000 = Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

50 Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – | | | | | | | | Defectives in lot (percent) Average outgoing quality (percent) Proportion Probability Defective of Acceptance (p) np (Pa) = ( )/2 = ( )/2 = ( )/2 Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

51 Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – Average outgoing quality (percent) | | | | | | | | Defectives in lot (percent) Example I.2 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

52 Operating Characteristic Curve
1.6 – 1.2 – 0.8 – 0.4 – 0 – AOQL Average outgoing quality (percent) | | | | | | | | Defectives in lot (percent) Figure I.6 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.

53 Solved Problem Probability of acceptance (Pa) (AQL) (LTPD)
1.0 — 0.9 — 0.8 — 0.7 — 0.6 — 0.5 — 0.4 — 0.3 — 0.2 — 0.1 — 0 — | | | | | | | | | | Proportion defective (hundredths)(p) Probability of acceptance (Pa) (AQL) (LTPD) 1.000 0.996 0.951 0.810 0.587 0.363 0.194 0.092 0.039 0.015  = 0.092  = 0.049 To Accompany Krajewski & Ritzman Operations Management: Strategy and Analysis, Seventh Edition © 2004 Prentice Hall, Inc. All rights reserved.


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