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Make your CORRUGATOR run BETTER
Martin Langston MHI Marquip United …more!
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Montalvo offers upgrade packages for…
JP Langston Roll Stands Martin Roll Stands MHI Roll Stands …to name a few
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The benefits of upgrading to a Montalvo Corrugator V Brake
Industry leading performance Easy installation Precise tension control Longer friction pad life Minimal & simple maintenance Low profile Wide torque range
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Even more benefits! Bi-directional operation Multiple ranges available
A variety of friction pad materials High thermal capacity Auxiliary cooling Back by our worldwide customer support network AND TOOL-LESS friction pad changes Minimal machine downtime when changing friction pads
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Changing Pads on the V Brake…
Pull out the old pads Simple. Easy. Quick. No Tools Push in the new pads
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Done.
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The V-Series brake can be configured with a manifold for multiple air supply inlets which provides a wide torque range for regulation and input for e-stop.
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The V-Series was engineered to address the rigorous demands of the corrugated industry.
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Langston Roll Stand Upgrade
AFTER BEFORE
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The Langston brake has very little heat dissipation capacity & experiences excessive pad wear. Similar to car brakes, they are not well suited for continuous-slip tension applications and are maintenance intensive. Langston Upgrade
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Brake diameter is a major issue with Langston Roll Stands
Langston Upgrade
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If the arms can’t be raised high enough, the paper rolls won’t clear the brake cover during installation, which may cause damage or process interruption. Langston Upgrade
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To install the V brake, the customer only needs to locate, drill and tap four holes.
Mounting studs and brake hub are mounted onto the existing mounting plate. Langston Upgrade
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Note the heavy duty anti-rotation pins.
All Montalvo brakes feature factory installed plenums and require simple on-site air supply connections via quick disconnects. Note the heavy duty anti-rotation pins. Anti-rotation pin Plenum Quick disconnect
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The spider assembly slides over the mounting studs.
And the brake disc is attached to the hub. Langston Upgrade
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J. P. Langston roll stands before and after upgrade to Montalvo high performance V-Series brakes.
Before: Inefficient, hard to maintain After: Increased productivity due to less down time and longer friction pad life
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V brake fan cover increases the thermal capacity of the brake assemblies.
Langston Upgrade
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The V300 has a smaller footprint and allows plenty of clearance.
This eliminates pinch points for safety. Langston Upgrade
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Complete production upgrade – 24 brakes on 12 unwind stands in 2 days!
Langston Upgrade
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Martin Roll Stand Upgrade
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Overall width of brake is critical.
The V400 series Martin Brake. Note the overall width (5 9/16). Martin Upgrade
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Note that the brake assembly clears the machine frame.
Martin Upgrade
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An additional cut out must be done in the floor plate.
Martin Upgrade
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MHI Roll Stand Upgrade
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A complete Montalvo MHI Brake package
MHI Upgrade
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MHI Upgrade
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Original MHI automotive style brakes allow only limited cooling and experience excessive pad wear
MHI Upgrade
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To install Montalvo V Brakes, remove the existing brake assembly & attach the new brake mounting plate and shaft. MHI Upgrade
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Anti-rotation pins keep the brake spider plate from rotating.
MHI Upgrade
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The brake assembly slides onto the shaft and is held in place by an end cap assembly.
MHI Upgrade
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BEFORE AFTER MHI Upgrade
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Finished assembly with fan cover.
MHI Upgrade
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V-Series Brakes! Engineered to fit on most any roll stand
Integral fan cover for optimum cooling High thermal capacity disc design Compact overall size to eliminate pinch points Wide torque range for optimum tension control during splices Patented “No-Tools” easy friction pad maintenance system Long friction pad life Very low maintenance required Backed by worldwide customer support
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