1. Final Detailed Design Review
P16420: Lip Balm and Hand Salve Production Process Improvement

2. Team Members
Jason

3. Agenda -Final Design -Heating Element -Nozzle Clamp
-Pouring Trays (Proof of Concept)
-Bill Of Materials
-Risk Management
-Questions
Jason

4. Testing Heating Element
6 Tests
-Water Test
-Oil Test
-Modified Oil Test
-Oil-Beeswax Test (low temp)
-2nd Oil-Beeswax Test (high temp)
-Empty Test
Ben

5. Test Plans -Time to heat product -Time to dispense and cool
-Time to Clean
-Weight of system
-Highest temperature students are exposed to
Ben

6. Test Plan Results -Time to heat product : 10 minutes
-Time to dispense and cool:
- 2-3 seconds to dispense
- 15 minutes to cool
-Time to Clean: Boiling Water- 8 minutes
-Weight of system: TBD
-Highest temperature boiler exterior reaches: 119°F
Alex

7. Heating Element Test Results
Boiler handles water as instructions specify
Boiler initially did not work as hoped with oil, was heating up too fast
Modified boiler to allow proper oil heating
Boiler heater heats oil to 200°F when set to 185°F
Dispensing system tested while product is hot
Did not clog after dispensing
Checked every minute until 15 minutes after dispensing
Jason Alex Ben

8. Solenoid-Nozzle Connector
Jin - 12N and 30mm

9. Pouring Trays
Mike

10. Pouring Tray Prototypes: Tins
Mike

11. Tray Testing Results Pouring Tray prototypes (tins):
2 3-D printed models, 1 CNC’d model
PLA (3-D printed) material deforms (as expected) after several consecutive pours
White Plastic (CNC’d) material does not deform, results are consistent
So far, within 2% of desired product weights
Pouring Tray prototype (tubes):
1 CNC’d model, made of White Plastic
Material has to be milled with proper tolerances
Mike

12. Trial 1 Results
Alex

13. Pouring Tray Prototypes: Tube
Ben

14. Bill Of Materials
Mike

15. Risk Management
Jason

16. Final System
Autumn

17. Next Steps Test a larger lip balm pouring tray
Analyze if additional ventilation is required
Vents in plexiglass
Gather leftover material from MSD II teams
Further test pouring trays for tins
Jason

18. Questions