1. Industrial Controls: Surion

3. Surion, a new manual motor starter line
Designed for switching and protecting three phase induction motors of up to and for loads with rated currents up to 63A
Complete range of modular auxiliaries designed to be mounted without any tools
Fuseless compact starter with necessary accessories in four different frame sizes linking the line with the rest of control devices (contactors M and CL, and overload relays)

4. Complete Range Manual motor starters Auxiliary devices Accessories
Fuseless starter range (links, baseplates, busbars, etc. ...)

5. Complete Range Frame 1 : GPS1BS / GPS1MS Rated up to 32A
Standard breaking capacity
Frame 1 : GPS1BH / GPS1MH
Rated up to 32A
High breaking capacity
Frame 2 : GPS2BS / GPS2MS
Rated up to 63A
Standard breaking capacity
Frame 2 : GPS2BH / GPS2MH
Rated up to 63A
High breaking capacity

6. Complete Product Range
Frame 1 : GPS1BS / GPS1MS
Rated up to 32A Standard breaking capacity
Frame 1 : GPS1BH / GPS1MH
Rated up to 32A High breaking capacity
Frame 2 : GPS2BS / GPS2MS
Rated up to 63A Standard breaking capacity
Frame 2 : GPS2BH / GPS2MH
Rated up to 63A High breaking capacity

7. Main Features Two different frames rated up to 32A and 63A
Rocker level and rotary actuator mechanism
Thermal / magnetic protection and magnetic protection only
Standards / approvals
World wide available
Complete range of modular accessories suitable to be used with all the line
Short-circuit proof, 100 / AC
Short-circuit trip is set to 13 times the Ie max
Thermal (set by the current dial) protection class 10
Coordination with the M and CL contactor range for fuseless starter applications
Terminal screw for pozidriv 2 screwdriver
ON / OFF / Tripping position available in all range (on tripping conditions re-set before set)

8. Catalogue Number Structure
Worldwide availability, same line, same catalogue number and brand allowing our international customers to order same product throughout the world

9. Features of GPS1*S (standard breaking capacity)
Overall 45mm width
Max. rated current 32A
Suitable for 3-pole induction motors up to AC
Lowest setting range: 0, ,16A
Highest setting range: A
Operation: rocker level
Protection degree IP20
Mechanical / electrical endurance operations
Total number of ranges: 15
Modular number of accessories
Fuseless starters: linked up to CL45
Thermal and magnetic protection and magnetic only
Breaking 100kA up to 10A, 50kA up to 13A and 25kA up to32A

10. Features of GPS1*H (high breaking capacity)
Overall 45mm width
Max. rated current 32A
Suitable for 3-pole induction motors up to AC
Lowest setting range: 0, ,16A
Highest setting range: A
Operation: rotary mechanism
Protection degree IP20
Mechanical / electrical endurance operations
Total number of ranges: 15
Modular number of accessories
Fuseless starters: linked up to CL45
Thermal and magnetic protection and magnetic only
Breaking capacity: 100kA up to 13A and 50kA up to 32A

11. Features of GPS2*S (standard breaking capacity)
Overall 55mm width
Max. rated current 63A
Suitable for 3-pole induction motors up to AC
Lowest setting range: A
Highest setting range: A
Operation: rotary mechanism
Protection degree IP10 (IP20 with the correspondent acc.)
Mechanical / electrical endurance /
Total number of ranges: 9
Modular number of accessories
Fuseless starters: linked up to CL07
Thermal and magnetic protection and magnetic only
Breaking capacity: 100kA up to 10A , 50kA up to 13A and 25kA up to 63A

12. Features of GPS2*H (high breaking capacity)
Overall 55mm width
Max. rated current 63A
Suitable for 3p induction motors up to AC
Lowest setting range: A
Highest setting range: A
Operation: rotary mechanism
Protection degree IP10 (IP20 with the correspondent acc.)
Mechanical / electrical endurance /
Total number of ranges: 9
Modular number of accessories
Fuseless starters: linked up to CL07
Thermal and magnetic protection and magnetic only
Breaking capacity: 100kA up to 13A and 50kA up to 63A

13. Frontal Cover Adjustment is sealed by a transparent plastic cover
Setting scale for motor current
Setting range
Instantaneous short circuit release
Manufacturing date
Name plate
Tripping test indication
Catalog number
Brand
Clear switch setting range indicator throughout the rocker or rotary operating mechanism OFF / TRIPPED / ON "

14. Frontal Cover Terminals: - screw terminal (GPS1) box terminal (GPS2)
Remove the plastic cover to fit the frontal auxiliary contact block or alarm block
Screwhead PZ2 & slotted combination
Terminal numbering

15. Side Labels IEC label-left side (UL label-right side) Setting range
Approvals / standards
Utilization category
Insulation voltage / rated frequency
Electrical drawing :
thermal + magnetic or magnetic only
Terminal capacity
Screw head tightening torque
Back up fuse required only if higher short circuit
currents occurring at the installation point
Icu ultimate short-circuit current
Ics service short-circuit current

16. ON / OFF / Tripped Position
Two different actuators: rocker and rotary handle up to 32A and rotary handle only up to 63A with ON / OFF / Trip switching indicator position
Clear identification of the status guaranteeing total protection to the users
Under tripping condition reset it before set
Contacts can be open mechanically by operating the trip test mechanism (confirming sequence check of the alarm switch)
Trip operating to open the contacts can not be prevented even when the handle is forced in the ON position (Trip Free)

17. Environmental Conditions
Ambient temperature:
operating temperature: -25°C to +60°C
storage temperature: -40°C to +80°C
temperature compensation: -20°C to +60°C
Humidity: not to exceed 95%
Corrosion resistance:
salt fog: 90h in salt fog chamber
without corrosion guaranteeing no
corrosion of terminals
Operating altitude: general performance up to 2000 m

18. Terminals and Mounting
GPS1 :
Screw terminal M4, self lifting type screw with clamping plate
Screw head : PZ2 & slotted combination
Terminal protection : IP20
Max. wire size : 6 mm² (stranded with end sleeve)
GPS2 :
Box terminal M6
Terminal protection : IP10 (IP20 with correspondent accessory)
Max. wire size : 16 mm² (stranded with end sleeve)
Terminal open during transportation
Mounting
GPS1 : 35mm DIN rail mounting + accessories in panel
GPS2 : 35mm DIN rail mounting or direct screw mounting (2 x M4)

19. Performances
Mechanical / electrical endurance (max. operational rate : 25 operation / hour)
GPS1 mechanical endurance operations
electrical endurance operations
GPS2 mechanical endurance operations
electrical endurance operations
Vibration and shock
Vibration 6g (5-150 Hz) acc. IEC
Shock 30g (pulse width 20ms) acc. IEC
Rated insulation voltage and rated impulse withstand voltage
GPS1 Uimp = 6 kV AC
GPS2 Uimp = 8 kV AC

20. Short-circuit Protection
Breaking capacity
Icu : Ultimate short-circuit breaking capacity,
still operational after testing with O-t-CO
Ics : Rated service short-circuit breaking capacity,
suitable for normal operating after testing
with O-t-CO-t-CO
(O: off / CO: restart and off / t: time delay)
Ics = 100kA  Ics = 100% Icu
Ics < 100kA  Ics min = 75% Icu

21. Short-circuit Protection

22. Short-circuit Protection

23. Feeding
The manual motor starter can be fed at the top or bottom supply terminals without any reduction of the rated values
Back-up fuses are only necessary if there is possibility of a short-circuit current higher than the values indicated on the previous chart for the ultimate short-circuit breaking capacity of the manual motor starter at the installation point of the device

24. Motor Protection
The current of the motor to be protected is set on the setting scale
The short-circuit release is set at the factory to a value equivalent to 13 times the rated current of the manual motor starter
Manual motor starters with thermal overload release are
designed in accordance with release class 10
All the Surion line is available with magnetic only protection for starter combinations (contactor + overload relay)
In case of overload the relay releases the contactor and the MMS remains closed

25. Tripping Characteristics GPS1
Thermal release trip current
Curve apply for cold state, at operating temperature the
tripping time for overload release are reduced of 25%
For single phase and DC loads the three phases must be connected in series
The magnetic release are based on the rated current In
which is the max. value of the setting range of the MMS
If the current is set to a lower value, the tripping current is increased by a corresponding factor
The short-circuit release is set at the factory to a value
equivalent to 13 times the rated current of the manual
motor starter

26. Tripping Characteristics GPS2
Thermal release trip current
Curve apply for cold state, at operating temperature the
tripping time for overload release are reduced +/-25%
For single phase and DC loads the three phases must be
connected in series
The magnetic release are based on the rated current In
which is the max. value of the setting range of the MMS
If the current is set to a lower value, the tripping current
is increased by a corresponding factor
The short-circuit release is set at the factory to a value
equivalent to 13 times the rated current of the manual
motor starter

27. Auxiliary devices

28. Complete Auxiliary Range
1. Auxiliary contacts
1A. Frontal
1B. Lateral (left or right)
2. Alarm contact block (frontal on the right)
3. Auxiliary / alarm contact (Left)
4. Short-circuit alarm contact block (Left)
5. Shunt trip (Right)
6. Undervoltage trip (Right)
7. Undervoltage release with 2NO early make aux. Contacts ( Right)
8. External handle operator

29. Catalogue Number Structure
Worldwide availability, same line, same catalogue number and brand allowing our international customers to order same product throughout the world

30. Catalogue Number Structure
Worldwide availability, same line, same catalogue number and brand allowing our international customers to order same product throughout the world

31. Frontal Auxiliary Contact Block
Single contact 1NO or 1NC
Maximum two contact blocks per manual motor starter (maintaining 45mm and 55mm overall width of the MMS)
Suitable to be used with GPS1 and GPS2
Minimum operational power : 17VDC, 5mA
Rated duty : AC15, DC13 (B300, Q300)
Electrical drawing

32. Lateral Auxiliary Contact Block
Two lateral auxiliary blocks, two left mountable and two right mountable
Three versions : 1NO+1NC, 2NO and 2NC
Maximum four (2 left + 2 right) contact blocks per module (GPS1**AR - 32A allow only two lateral blocks)
Suitable to be used with GPS1 and GPS2 (GSP1*SAR - 32A rated current max. two auxiliary contact blocks)
Minimum operational power: 17VDC, 5mA
Rated duty : AC15, DC13 (A600, P300)
Width : 9mm
Electrical drawing

33. Frontal Alarm Contact Block
Single contact 1NO or 1NC
Front mounting on the right side
Maximum one contact block per manual motor starter (maintaining 45mm and 55mm overall width of the MMS)
Suitable to be used with GPS1 and GPS2
Tripping for short-circuit, overload and auxiliary release
Rated duty : AC15, DC13 (B300, Q300)
Electrical drawing

34. Auxiliary / Alarm Contact Block
Side mounting on the left, maximum one per MMS
Four versions : 1NO (alarm) + 1NO (auxiliary)
1NO (alarm) + 1NC (auxiliary)
1NC (alarm) + 1NO (auxiliary)
1NC (alarm) + 1NC (auxiliary)
Mechanical indicator (alarm)
Suitable to be used with GPS1 and GPS2
Auxiliary contact : minimum operational power : 17VDC, 5mA
with rated duty : AC15, DC13 (A600, P300)
Width : 9mm
Tripping for short-circuit, overload and auxiliary release
Alarm contact is auto reset and with mechanical indicator
Electrical drawing

35. Short-circuit Alarm Contact Block
Side mounting on the left, can be mounted with auxilary contact blocks or alarm / auxiliary contact blocks on the same side
Two contacts : 1NO+1NC
Mechanical indicator
Suitable to be used with GPS1 and GPS2
Width : 9mm
Tripping for short-circuit
Alarm contact auto reset with mechanical indicator
Rated duty : AC15, DC13 (A600, P300)
Electrical drawing

36. Shunt Trip For remote control tripping of the manual motor starter
Side mounting on the right
Suitable to be used with GPS1 and GPS2
Width : 18mm
Coil voltage : 24 to 500 VAC and 24 to 240 VDC can only be energized for short periods
Cannot be used together with the undervoltage trip or any lateral auxiliary contact block right mounted
Electrical drawing

37. Undervoltage Trip MMS operates once the undervoltage trip is energised
Trips the MMS when the voltage is interrupted and prevents the
unintentional restart of the motor when the voltage is recovered
Particularly suitable for emergency stop disconnection
Side mounting on the right
Suitable to be used with GPS1 and GPS2
Width : 18mm
Coil voltage : 24 to 500 VAC
Cannot be used together with a shunt trip device or any lateral block mounted on the right side
Electrical drawing

38. Undervoltage Trip with 2 NO early make aux. contacts
MMS operates once the undervoltage trip is energised
Trips the MMS when the voltage is interrupted and prevents the unintentional restart of the motor when the voltage is recovered
Particularly suitable for emergency stop disconnection
The 2NO early make auxiliary contacts isolate the undervoltage trip from the supply on both sides when the MMS opens or trips
Side mounting on the right
Two frames (two catalog numbers), one for rocker and another for rotary actuator
Width : 18mm
Coil voltage : 24 to 500 VAC
Cannot be used together with the shunt trip
Electrical drawing

39. Electrical connections for auxiliary devices

40. External handle operator
Four different types :
Standard (black) IP55 for GPS1*H
Emergency (yellow/red) IP55 for GPS*1
Standard (black) IP55 for GPS2
Emergency (yellow/red) IP55 for GPS2
Mounting description :

41. Enclosures for Surion MMS
Features
Two different types : Surface mounting
Flush mounting
Available only for installing MMS GPS1S*
IP41 and IP55 degree protection
PE terminal inside
Circuit-breaker is actuated via actuator membrane
Two auxiliary blocks (9 and 18 mm width) can be installed inside the enclosure

42. Enclosures for Surion MMS
Accessories
A padlock device can be fitted with 3 padlocks (OFF position)
Conversion kit from IP41 to IP55 in both type of enclosures
Mushroom button can be fitted with : Impulse function
Mechanical latch
Key lock
Three different colors indicator lamps with 5 voltage ranges

43. Enclosures for Surion MMS
Mounting
Inside the enclosures can be fitted :
9mm lateral auxiliary block +
18mm lateral block, suitable to be used with
undervoltage release for machine tool protection
A conversion kit is necessary to use a 18mm UV Early Make block (GPEUTA)

44. Busbar System Features
Busbar system provide a simply, time-saving and clearly
laid out to assembly MMS in parallel
The busbar system are suitable from 2 to 5 MMS
Fitted 9mm and 18mm auxiliary blocks is available using
the appropriated spacing
It can be used with both GPS1* and GPS2* frames, but not together at the same busbar
Accessories
Upper feed-in terminal : upper terminal to supply the system
Busbar cover : to protect empty terminals against accidental contacts.

45. Fuseless Starters

46. Fuseless Starters Features
Fuseless starter is the combination of 1 MMS and one or two
(reverser) contactors connected each other with a link module
and assembly in a base plate or busbar adapter
MMS is used to provide protection against the load, usually a
motor, from overloads and short-circuits, then fuses or
limiters should be avoid. The contactor is used for switching
task mainly done in a remote distance
Power with 45mm width device is up to and
with 55mm width device is up to
Lateral and front mounting auxiliary blocks can be used with
fuseless starter
Base plates and busbar adapter can also be used with the MMS alone
Direct A1-A2 terminal coil accessibility
Coordination type 1 and 400/415, 500 V and 690 V

47. Fuseless Starters Main accessories
Link modules : provide mechanical and electrical connection between MMS and contactor
Base plates : base support used to fix the MMS and contactor
Busbar adapter : base support which is capable to be fitted directly onto a busbar, with 40 and 60mm centre line spacing (thickness 5 to 10mm) and just with one operation, mechanical “click on” and electrical connections are done

48. Fuseless Starters
Combination structure (BS: Base Plate, BA: Busbar Adapter, W/O: Without)
(*) : mandatory to use BP

49. Fuseless Starters : components
As a support is used a Base Plate (BP) or Busbar Adapter (BA)
If MC contactors series are used BP is not required
All Manual Motor Starters are designed to be used as fuseless starters
A link between the MMS and the contactor is mandatory to secure mechanical / electrical connection
Contactors from MC series up to CL07 can be used.
Also is possible a reverse assembly using a wiring kit between contactors
Contactor cover

50. Fuseless Starters : mounting instruction
MMS should be mounted on a BP with a 35mm DIN rail or on a BA with 35mm DIN rail or screws
A link is screwed at the MMS
Contactors should be rotated before the assembly to the link
Fit the contactor cover
The contactor is mounted to both the link and the BP or BA
The contactor should be screwed to both the link and the BP or BA

51. Overview Technical Data

52. Overview Technical Data

53. Overview Technical Data

55. Fuseless Starters

56. Fuseless Starters

57. Fuseless Starters

58. Fuseless Starters