Presentation is loading. Please wait.

Presentation is loading. Please wait.

VST Product Introduction

Similar presentations


Presentation on theme: "VST Product Introduction"— Presentation transcript:

1 ROTARY SCREW OVERVIEW Virgil Todd and Bryan Fasano Rotary Marketing, Compressor Division

2 VST Product Introduction
“All great things are only a number of small things that have carefully been collected together.” Author Unknown Gardner Denver is proud to introduce - One of our greatest design accomplishments! Gardner Denver is excited to introduce the new VST 2-stage product Platform 1 consists of three models VST 55 Nominal kW VST 75 Nominal kW VST 90 Nominal kW

3 VST Product Introduction
Gardner Denver Introduces: The VST Two-Stage Compressor Gardner Denver is excited to introduce the new VST 2-stage product Platform 1 consists of three models VST 55 Nominal kW VST 75 Nominal kW VST 90 Nominal kW

4 Design Objectives: Efficiency Flexibility Reliability
Energy consciousness Flexibility Pressure and Flow Reliability Component validation

5 VST Product Overview Product Overview First Platform Pressures
VST 55 (75 horsepower) ACFM VST 75 (100 horsepower) ACFM VST 90 (125 horsepower) ACFM Pressures 100, 125, 150, 175 psig Set in 1 psig increments from psig Gardner Denver is excited to introduce the new VST 2-stage product Platform 1 consists of three models VST 55 Nominal kW VST 75 Nominal kW VST 90 Nominal kW

6 VST Product Overview Noise Levels Dimensional VST 55 70 dB(A) max.
130” Length x 80” Width x 77” Height Net weight = 7,351 lbs.

7 VST Product Overview Standard Equipment: Direct Drive - No gears
Optimized drive/motor combination AirSmart™ controller Multi language Optional communications module Remote monitoring capable IP 54 Enclosure rating

8 VST Product Overview Standard Equipment (cont’d): TEFC motor
460 volt Inverter duty, Class F insulation 45°C ambient capable Unlimited starts Oil carryover < 2ppm (full operation range) Variable speed centrifugal cooling fan

9 VST Product Overview Standard Equipment (cont’d): Aftercooler 15°F CTD
(99% RH, 77°F ambient temp) AEON 9000TH factory fill

10 VST Product Overview Optional Equipment: 575 volt Line Reactor
EMC Filter Watercooled Communication/Sequence module AEON 6000FG-68 Food Grade Lubricant

11 VST - Features / Benefits
AirSmart™ controller Energy efficiency Matches pressure to +/- 1 psig of target Adjusts speed to control air supply to system Maintenance friendly Displays maintenance advisories Displays Distributor name & phone number Displays part number requiring change Synchronizes 1st & 2nd stage speeds for optimum energy efficiency

12 VST - Features / Benefits
Stepped-Injection Energy efficiency Mass flow adjusted to minimize viscous drag Motor/Drive/Airend combination Designed to compliment the other drive components TEFC standard Unlimited starts Starts against pressurized system Standard frame size motors Standard drives

13 VST - Features / Benefits
Operating noise levels 3 - 8 dB(A) below competition Place equipment anywhere needed Centrifugal variable speed cooling fan Match power and cooling to what is required by the load Enclosure Two sets of doors per side - removable Serviceability Reliability Components tested separately

14 Current Market Environment
Energy costs are soaring: Natural gas prices Increased 63% since Nov. 2003 Electricity Power plants using more natural gas Energy efficiency becomes extremely important in the capital decision

15 VST Product Launch Launch Packet
Most comprehensive launch of any rotary compressor package Packet contents: Product Memo, Family Brochure, Price List, Product cut sheet, Engineering Data Sheets, Competitive comparisons (written and graphical), Product performance charts (kW vs. CFM & kW/100CFM) Detailed and Typical Bid Specifications Warranty Statement

16 VST Performance Comparison
Full Load Performance - VST 75 / 90 Equal to or better than Sullair in 3 out 4 ratings Better than IR in 3 of 4 ratings Full load ACFM flow is in the same range as competition with efficient power consumption

17 VST 90 Performance Comparison

18 VST 90 Performance Comparison

19 VST 90 Performance Comparison

20 VST 90 Performance Comparison

21 VST Warranty Policy / Statement
Comprehensive “best-in-class” warranty Standard Airend - 24 months Major package components AirSmart™ controller, drive, motor, reservoir, mixing valve, drive coupling, coupling insert, cooling fan(s), cooling fan motor(s) - 24 months Oilcooler and aftercooler - 36 months All other components - 12 months

22 VST Warranty Policy / Statement
Comprehensive “best-in-class” warranty Extended warranty - 5 years Register for extended warranty Airend, AirSmart™ controller, drive, motor, reservoir, mixing valve, drive coupling, coupling insert, cooling fan(s), cooling fan motor(s) Use genuine GD OEM parts and lubricant in accordance with normal maintenance recommendations Perform oil analysis regularly

23 VST Warranty Policy / Statement
This warranty is being marketed as a comprehensive 5 year warranty All of these components carry a 5 year warranty from the supplier. Airend, AirSmart™ controller, drive, motor, reservoir, mixing valve, drive coupling, coupling insert, cooling fan(s), cooling fan motor(s) Simply register and follow the guidelines - No cost - No contract

24 VST - Market Driven Pricing
Positioning Strategy: Recognize growing demand for variable speed products Account for single stage VSD pricing levels in setting price Priced for 2-year payback vs. competitive 2-stage products Results in significant advantage over competitive 2-stage products

25 VST - Market Driven Pricing
d-Net $ Comparison 90 kW (125 hp) $44.5k $37.9k / $50.9k $42.1k / $52.9k 75 kW (100 hp) GD Sullair IR $41.9k $33.8k $38.5k / $48.7k 55 kW (75 hp) $40.5k N/A N/A

26 VST - Market Driven Pricing
Dearing Compressor sold a VST 90 to a Baking Company with a 1.3 year payback Energy savings over 5 year period is expected to be $217,330 That’s a lot of dough!!!!

27 VST - Market Availability
VST 90 (3) sold: Power Supply Inc., Dearing Compressor, Air Power of Nebraska Gardner Denver VST availability: 75 hp (1) May ‘05 100 hp (1) May ‘05 125 hp (1) prototype May ‘05 - special price Beginning in May production slots are forecasted out into the future

28 VST - Market Availability
Next release: Platform 2 VST 110 (150 hp) VST 150 (200 hp) VST 180 (250 hp) Available to market - October 2005 Currently in prototype phase - Testing to begin shortly Platform 3 - First quarter 2006

29 VST - Summary Competitive efficiency at full load
Best efficiency at part load Variable speed offering - standard Quietest 2-stage on the market Best-in-class warranty coverage

30 Improving Rotary Screw Deliveries
Manufacture All Products in Sedalia Make the 5-10 HP in Sedalia Build all new VSD units in Sedalia Manufacture all airends in Sedalia Reduce Options on Current Models

31 Improving Rotary Screw Deliveries
Introduce Streamlined New Products All units enclosed One control enclosure, one motor Compressors handle all pressures Perform Conversions in Sedalia

32 Improving Rotary Screw Deliveries
Major Plant Objective is Lead Time Reduction Stock complete airends Work a pull system Manage vendor relationships Measure the results

33 Improving Rotary Screw Deliveries
Results to Date: Leadtime Reduction 1Q05 vs. 4Q04

34 New Single-Stage VSD - Recap
What is in Development? HP variable speed compressors Eight platforms, nineteen models Integrated airends for platforms 1-4 New airends for platforms 5-8 Allen Bradley VFDs and Reliance motors

35 New Single-Stage VSD - Recap
Development Targets Improved full and part load efficiency in VFD compressors Lower noise compressors Competitive, direct drive arrangement Maximum reliability in a VFD

36 New Single-Stage VSD - Launch
Platforms 3 and 4 (25-70 kW) Product launch memo 5/27/05 Production available in July ‘05 Platform 3 VS 25 at 155 CFM VS 30 at 213 CFM VS 40 at 243 CFM

37 New Single-Stage VSD - Launch
Platforms 3 and 4 (25-70 kW) Platform 4 VS 50 at 340 CFM VS 70 at 436 CFM

38 Single-Stage VSD - Efficiency Results
VS Series Delivers Superior Efficiency Much improved full load performance Unlimited starts and stops Better part load performance over a broader range

39 Single-Stage VSD - Efficiency Results

40 Single-Stage VSD - Efficiency Results

41 Single-Stage VSD - Efficiency Results

42 Single-Stage VSD - Efficiency Results

43 Single-Stage VSD - Efficiency Results

44 Single-Stage VSD - Noise Results
Competitive Noise Levels Gardner Denver VS dBA IR Nirvana IRN50H 75 dBA Atlas Copco GA37VSD 71 dBA Sullair CF

45 Single-Stage VSD - Noise Results
Competitive Noise Levels Gardner Denver VS dBA IR Nirvana IRN75H 76 dBA Atlas Copco GA75VSD 74 dBA Sullair LS16V CF

46 Single-Stage VSD - Benefit Results

47 Single-Stage VSD - Benefit Results

48 Single-Stage VSD - Warranty Results
Two-Year Warranty Beats Competition Covers airend, VF drive, motor, coolers, reservoir mixing valve, cooling fan and motor, coupling

49 Single-Stage VSD - Warranty Results
Extended Warranty Beats Competition Five-year program covers more items Offers kits or individual parts options No service agreement required

50 Single-Stage VSD - Conclusion
Value Proposition Target These VS Series compressors are the most efficient over a broad range and incorporate more features that maximize reliability Conclusion… Bullseye has been hit!

51 Single-Stage VSD - Other Platforms
Platform 2 (15-20 kW) 8/’05 Platform 6 ( kW) 10/’05 Platform 5 ( kW) 11/’05 Largest compressors in 2006

52 Single-Stage VSD - Impact to Current Product
New VSD Replaces the Current VSD VS replaces VS VS replaces VS VS replaces VS 100 No Discontinuation of Base Load Except the Integra HP (EFE) Work to Reduce Current Line Options

53 Single-Stage VSD - Impact to Current Product
50-75 HP Savers Phased-Out Over Time Sales Mix and Market Acceptance Drives Additional Rationalization

54 Single-Stage VSD - Promotion
Twelve-Page VS Series Bulletin Single-Sheet Flyer for Each Platform Sample Specification Engineering Data Sheets Performance Curves - Flow and Power Performance Curves - Flow and Specific Power

55 Single-Stage VSD - Promotion
Competitive Comparisons Fast Facts for Variable Speed Machines Energy/ROI Calculator Extensive and Varied Product Training

56 The Snowball is Rolling Downhill!

57


Download ppt "VST Product Introduction"

Similar presentations


Ads by Google