1. ANDREW ORLANDO / WANGECHI MWANGI
JOH-KGN JvW-X1
ANDREW ORLANDO / WANGECHI MWANGI
ICT DEPARTMENT
Presentation Title:
PROVISION OF PLANT INFORMATION USING AUGMENTED REALITY TECHNOLOGY AND WEARABLE COMPUTER GLASSES
The Team
Qualifications: MSc. Information Systems
BSc. Mathematics and computer Science /IST
Responsibilities:
Designing, planning, implementing, commissioning and support of ICT systems.
Vision statement:
Our passion is noticing problematic gaps in the society that can be bridged by using information technology. We are constantly trying to understand the environment in terms of how it works and how to make it better.

2. Presented by: Andrew Orlando, Wangechi Mwangi
PROVISION OF PLANT INFORMATION USING AUGMENTED REALITY TECHNOLOGY AND WEARABLE COMPUTER GLASSES
Presented by: Andrew Orlando, Wangechi Mwangi
2018 G2G INNOVATION SEMINAR, PRIDE INN SPA & RESORT
18TH JUNE - 22ND JUNE 2018

3. A CASE OF KIPEVU POWER STATION
JOH-KGN JvW-X1
WHAT IS AUGMENTED REALITY
A CASE OF KIPEVU POWER STATION

4. WHAT IS AUGMENTED REALITY
JOH-KGN JvW-X1
WHAT IS AUGMENTED REALITY
Augmented reality is a live view of a physical real-world environment whose elements are merged with virtual computer-generated imagery
The merging of a real scene viewed by a user and a computer generated scene with additional information.

5. Presentation Outline
WHAT IS AUGMENTED REALITY 1
HOW DOES IT WORK 2
WHERE CAN IT BE USED 3
WHY DO WE NEED IT 4
OBJECTIVES 5
HOW DO WE REACH OUR OBJECTIVES 6
EXPECTED COSTS 7
EXPECTED BENEFITS 8
WAY FORWARD 9

6. 1 2 3 4 HOW DOES IT WORK View the environment Identify the target;
JOH-KGN JvW-X1
HOW DOES IT WORK
System augments the real world scene
User maintains a sense of presence in real world
Needs a mechanism to combine virtual and real worlds
Hard to register real and virtual 1
View the environment 2
Identify the target;
GPS coordinates (Markerless)
Object tracking
Marker based 3
Computation algorithms (Programming) 4
Display and manipulate the virtual scene

7. APPLICATION Security 3D visualization and CAD Plant Information
JOH-KGN JvW-X1
APPLICATION
Security
3D visualization
and
CAD
Plant Information
provision
Real-time factory
diagnostics
Guided training
and
remote support
Improved safety

8. WHY DO WE NEED IT Investor Unrest Low Power output in the country
JOH-KGN JvW-X1
WHY DO WE NEED IT
HISTORY OF KIPEVU, OLD MACHINES, NEED TO STEP UP MAINTENANCE PROCESS
Focus of this paper is on the use of this technology in power utilities
Agenda 1 Improving returns of current plants (OPEX optimization)
Agenda 7 is Improving organizational health and build required skills and capabilities.
In line with draft ICT policy on integration of systems
Investor Unrest
Low Power output in the country
Low Staff Morale
Decreased plant efficiency and plant availability
Lack/inadequate spares
Lack/inadequate/ inappropriate tools
Human error in machine operation and maintenance
Poor quality of spare parts
Acts of nature
KEY
Poor and Inadequate training
Damaged/ misplaced/ not using manuals
Slow undertaking of maintenance jobs
CAUSES
CORE PROBLEM
EFFECTS

9. horizon II strategy - Initiatives
BASIS OF OBJECTIVES:
Improve returns of current plants (OPEX) 3
ICT draft policy 1
horizon II strategy - Initiatives
integration of systems

10. OBJECTIVES 2 3 1
Reduce time taken to carry out maintenance activities by at least 1 hour for 8 hour jobs
Attain actual life expectancy of spare parts as recommended by the OEM (Original Equipment Manufacturer)
Achieve and maintain plant availability of over 80%

11. HOW DO WE REACH OUR OBJECTIVES

12. Miwani App HOW DO WE REACH OUR OBJECTIVES
Mobile application available on various platforms to provide working instructions to whoever needs them

13. CURRENT vis-à-vis AUGMENTED
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Physical/ hard copy instructions
Prone to errors
Manuals prone to destruction
Limited access at a time
Instructions projected
Digitally instructions
Delay in searching information
Multiple access
Instructions readily available
Digital info easier to access and manipulate

14. BUSINESS VALUE
© Copyright PresentationGo.com – The free PowerPoint library

15. HOW DO WE REACH OUR OBJECTIVES
JOH-KGN JvW-X1
HOW DO WE REACH OUR OBJECTIVES
Digitizing through scanning
Do programming
Deploy app
Did observation, questionnaires and interviews to know about the problems faced and the potential of this tech
INITIAL PROTOTYPE
Unity+Vuforia developed with scripts in C#
Marker based with virtual buttons for user interaction
Easier to develop but not flexible to use

16. QUESTIONNAIRE RESULTS FROM ENGINEERS
JOH-KGN JvW-X1
HOW DO WE REACH OUR OBJECTIVES
16 responses
9 questions
QUESTIONNAIRE RESULTS FROM ENGINEERS
How often are maintenance jobs delayed due to poor instructions and inadequate knowledge?
How often do you need to refer to a maintenance manual when conducting maintenance activities?
Do you think this technology will improve the maintenance process and if so by how much?

17. HOW DO WE REACH OUR OBJECTIVES
JOH-KGN JvW-X1
HOW DO WE REACH OUR OBJECTIVES
9 questions
7 participants
Every time I or anyone go to a machine to work on it, because they know the manual is too big, they do not check it and it takes time, but if there was something which could help get the information at the touch of a button, no one would not do it…
Interviewed participant

18. OBJECTIVE ANALYSIS ANALYSIS OF THE OBJECTIVES
JOH-KGN JvW-X1
ANALYSIS OF THE OBJECTIVES
OBJECTIVE
ANALYSIS
Through data collected, for most work done, > 30 mins is taken referring to manuals. We provide data on site reducing this occurrence
Also from data collected there is evidence of equipment breakdown because of not referring to manuals
Working fast and efficiently reduces downtime hence more availability, however so many other factors affect availability 2 3 1
Reduce time taken to carry out maintenance activities by at least 1 hour for 8 hour jobs
Attain actual life expectancy of spare parts as recommended by the OEM (Original Equipment Manufacturer)
Achieve and maintain plant availability of over 80%

19. TOTAL ~$11000 EXPECTED COSTS Google Glass Enterprise Edition ~ 1500$
JOH-KGN JvW-X1
EXPECTED COSTS
Approx 10$ per person
Approx 30cents $ per page 10,000
1 week training, venue, food & refreshment
Testing traveling, setup and test
Google Glass Enterprise Edition ~ 1500$
Annual Development License ~ 1500$
Programming costs – At least 4hrs/day 10 working days for 2 staff ~800$
Document digitizing ~ 2000$
Training cost ~ 1000$
Testing cost ~ 2000$
MISC
TOTAL
~$11000

20. Reduce frequency of purchasing spares.
JOH-KGN JvW-X1
EXPECTED BENEFITS
Time taken to refer to a manual from the data collected
5 people do the machine works, Torque value, procedure, clearance values, tolerance
1500hrs – 1day
3000hrs – 2days
6000hs – 10days
12000hrs – 16days
Cost saving of at least 1 hr. per person for 8hr maintenance job. ~7000$
Reduce frequency of purchasing spares.
Improved plant availability, revenue for generation.
Improved quality of workmanship and training tool
Realtime diagnosis and equipment health analysis

21. CHALLENGES Learning on the go
JOH-KGN JvW-X1
CHALLENGES 1 2 3
Learning on the go
Prototype is not comfortable for long hours
Budget constraints 20

22. 1 2 WAY FORWARD Field testing of the prototype
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WAY FORWARD
Field testing of the prototype and or cocreation
Continuous upgrade to ease the use of the application in the way content is loaded, managed and used
Application in other fields such as DIY manuals, other industries, etc
Inclusion of a way to track in real time the performance of the user
Design of a lighter, better piece of hardware
Shared Views by teams 6 5
Consultancy & more 4 3
Shared Views and collaboration 2 1
Performance testing
Expand usage fields
Continuous upgrade and integration to company software
Field testing of the prototype 21

23. GOOD TO GREAT/ GENERATION TO GENERATION

24. Any Queries?
THANK YOU