1. WHITE DELI SUB PRODUCTION PROCESS IMPROVEMENT
SOLUTION APPROACH
May 21st 2012

2. BACKGROUND PROS Wonderful Product Good Quality Best Selling
Good Production
CURRENT OBSERVATION
Low DoS (Missing Quality) !
Remix Type and Rate
Mixing Pace
Breakdowns

3. SUPPORTING DATA
Average Mixing Pace : 14mn30sec vs 11mn37sec (Divider Time)
AverageQ DoS 11 vs 14 (Required for best quality)
Average remix rate 4.65%
20% over 10% Dough Weight
Average Scrap rate 0.95%
Average Moline Line Impact 2.00%
Average Scaling Time 4mn
Average Loading Time 1mn

4. SOLUTION FLOW Implementing work sequence Process flow plan:
work sequence and timing
Standard Work Diagram:
walking path
Job Aid :
training and reference

5. Process Flow Plan Ingredients Scaling Ingredient Loading
Auto-Delivery and Mixer Starting
Picking up remix
Mixing process
Unloading Mixer
Dividing Time
Idle Time

6. Standard Work Diagram

7. Job Aid

8. Snapshot Audit Using Mixer timers as reference
Link key process steps to timers reading
Read timer to assess pace keeping
Get back on pace after every unplanned gap

9. Remix Policy Providing new Remix buckets (max weight 53lb)
Put additional doubles into trash
No remix at Divider
Weight and record trash at the end of every session

10. Thanks for your attention