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AQUATEST a.s. consulting and engineering services The environment Water management Recycling lines and waste Remediation and Remedial supervision Accredited environmental laboratory
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700 clients annually 10 mil EUR average annual turnover 210 average number of employees 20 countries project management experience 14 Regional offices in the Czech Republic 3 joint-venture companies ISO 9001 ISO 14001 OHSAS 18001 AQUATEST a.s. Company information certified integrated management systems
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Regional workplaces European activities AQUATEST a.s. consulting and engineering services
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Supply of complete technological lines including their introduction into operation, staff training and servicing. Comprehensive consulting activities in field of waste recycling and reuse. Development of new technological procedures. Laboratory verification, modeling and testing of the proposed solution on equipment in our specialized workplace. Reprocessing of material using our own equipment. Rent of technological equipment. WASTE RECYCLING offered services
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MODULAR TECHNOLOGY FOR THE RECYCLING PLASMA AND LCD SCREENS elaborated at the AQUATEST a.s. workshop in Mníšek pod Brdy, Czech republic is designed as a modular system of individual technological parts which can be changed based on the type of WEEE being processed. DUST EXHAUSTOR and FILTRATION UNIT Capacity 250 kg/h GRINDING MODULE and MAGNETIC SEPARATION VIDEO
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ACTIVATED CARBON FILTER ORGANIC PARTICLE SEPARATOR TECHNOLOGY FOR RECYCLING PLAZMA AND LCD SCREENS LINEMODULESLINEMODULES VIBRATION SCREEN
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Grinding is performed in a special grinder which grinds the screens with a very selective effect i.e. easily-ground parts like glass and ceramics are ground into fine particles. TECHNOLOGICAL DIAGRAM ELECTRODYNAMIC SEPARATOR ORGANIC PARTS SEPARATOR ELECTRODYNAMIC SEPARATOR Plastic Non-ferrous metals PlasticDust Clean mixed glass INPUT MODULE CRUSHING DIMENDIONAL SEPARATION – hydraulic scissors DISASSEMBLY WORKPLACE Electronic parts with precious metals Tubes: separate processing Exhaustion C - filter Mobile feeder MAGNETIC SEPARATION Fe product VIBRATION SCREEN Fraction 0 – 6 mm Fraction + 6 mm Exhaustion C - filter Exhaustion C - filter
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LINE FOR WEEE RECYCLING capacity: 280 až 400 kg/hour Line consist of : - Crushing - Magnetic separation - Sorting - Electrodynamic separation - Industrial suction
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LINE FOR WEEE RECYCLING
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MODULAR LINE FOR RECYCLING OF CABLES, CHIPBOARDS AND PLASTICS capacity: 350 kg/h Input section – crusher, magnetic separator VIDEO
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MODULAR LINE FOR RECYCLING OF CABLES, CHIPBOARDS AND PLASTICS capacity: 350 kg/h Section of milling – blade mill, dedusting chamber, electric control panel Fluid separaion section – container with vibrational feeder, fluid separator, industrial exhauster
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COMBINATED TECHNOLOGY FOR RECYCLING OF COMPLETE CRT, PLAZMA AND LCD SCREENS Capacity 1 t/h BARREL CRUSHERGRINDING BARRELINDUSTRIAL FILTR X-RAY SEPARATOR
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CRT SCREEN DISASSEMBLING TECHNOLOGY Capacity - number of treatment screens 25 to 40 pc/h (200 pc/shift) * based on type of screens Screen separation time30 to 60 s Power supply3x400/230V, 50Hz, N+PE Total power input5,2 kW Dimensiones1330 x 930 x 1603 mm Weight200 kg Resistive separation by thermal shock VIDEO */ the stated time does not take into account removal of metal frames and the luminophore
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CERTIFICATION recycling of screens screen disassembling machine pursuant to Directive 2006/42/ES, 2006/95/ES a 2004/108/ES Issued by the Brno Institute for Mechanical Testing
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CRT SCREEN DISASSEMBLING TECHNOLOGY by diamond cutting tool Due to dry disassembling technology is the luminophore layer easily removed by the exhauster (HEPA microfiltration) and collected in a special collecting bag Capacity-number of treatment screens25 pc / h (200 pc/8h-shift) * 15 pc/h (120 pc/8h-shift) Screen cutting time100 s Dimensiones2100x1470x2300 mm Weight800 kg Power supply3x400/230V, 50Hz, N+PE Total power input2,5 kW Power input of industrial exhauster3 kW Power input of special vacuum luminophore exhauster 1,2 kW Worker´s noise exposure(8-hour shift)78,6 dB(A) *) capacity with addition of separate exhaust digester VIDEO
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ČIŠTĚNÍ SKLOVINY CRT OBRAZOVEK - mechanical rasping - sorting - magnetic separation Technology to remove graphite, scaled aluminum, paints with iron oxides and further impurities from cones and screens of CRT screen. Cleaning is based on the physical-mechanical remove of coatings dry in a special unit. Technology is composed:
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TECHNOLOGY FOR RASPING OF IMPURITIES INPUTOUTPUT
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CRT GLASS CLEANING LINE Discontinual line TypeGCL-1 M Capacity [kg/h fragments]500800 Capacity of 1 cycle [kg fragments]250400 Average period of one cycle [min.]30 Can be cleaned not only the cones,but also mixed glass or front parts This technology can be use for recycling of lighting fluorescent tubes and bulb,after addition of capture mercury vapors section VIDEO
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CERTIFICATION Glass Screen Cleaning line pursuant to Directive 2006/42/ES, 2006/95/ES a 2004/108/ES Issued by the Brno Institute for Mechanical Testing
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for loose dry mixtures containing particles of varying mass SEPARATION TECHNOLOGY FLUID SEPARATION pneumatic fluid separator Operational pilot tests e.g.: - separation of Cu-product During treatment of electric cables and conductors - separation of metal concentrate with the content of precious metals during treatment of chipboards - final cleaning of granulates from pneumatic tyres (removal of textile fibres)
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PNEUMATIC FLUID TABLE TYPEFS-1FS-2 Mixture granulometry0,2 – 7 mm Flat of the sorting surface0,34 m 2 0,6 m 2 Input capacitycca 150 – 400 kg/hcca 350 – 600 kg/h based on bulk density of input mixture Electrical energy3 NPE-400/230 V – 50 Hz TN-S Electricity input0,9 kW1,4 kW Dimensiones [mm]1350 x 1370 x 15601742 x 1768 x 1710 Weight [kg]370545
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separation of Cu-product during treatment of electric cables and conductors INPUTINPUT FLUID SEPARATOR PRODUCTPRODUCT WASTEWASTE Cu
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separation of metal concentrate with the content of precious metals during treatment of chipboards INPUTINPUT FLUIDNÍ SPLAV PRODUCTPRODUCT WASTEWASTE
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FINAL CLEANING OF GRANULATES FROM PNEUMATIC TYRES (REMOVAL OF TEXTILE FIBRES) INPUT MATERIAL OUTPUT MATERIAL FLUID SEPARATION Pneumatic fluid separator
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Diameter of separation drum (Ø x width)286 x 414 mm286 x 600 mm Nominal input capacity0,3 – 1 m 3 /h0,5 – 1,5 m 3 /h Based on type of input mixture Granulometry of micture0 -100 mm Size of separable non-ferrous metal particles2 -100 mm Feeding methodvibrational conveyor Electricity input3 kW Supply voltage3 x 400 / 230 V, 50 Hz, TN-S Dimensiones [mm]1490 x 760 x 14201585 x 960 x 1420 Weight [kg]400550 ELECTRODYNAMIC SEPARATOR
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ELECTRODYNAMIC SEPARATOR example of application MODULAR LINE FOR TREATMENT OF Al-caps FROM TUBES LINE FOR RECYCLING OF CHIPBOARDS input capacity 1 t/h
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AQUATEST a.s. BRANCH AQUATEST a.s. BRANCH Module technology – operational testing of recycling methods.
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AQUATEST a.s. workshop Available technology: Crushing and grinding - barrel, hammer and jaw crusher - ball mill, cutter mill Separation - elektrodynamic separator – nonferrous metals - magnetic drum separator - dry fluid separation – coarse materials (units in mm) - wet gravitational separation – very fine - grained material Sorting – vibration or pneumatic sorters VIDEO
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Barrel crusherHammer crusher GranulatorJaw crusher CRUSHING AND MILLING Ball mill
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SEPARATION Dry fluid (pneumatic) table Elektrodynamic separator Wet gravitational table Magnetic drum separator
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AQUATEST a.s. workshop Kovohutě Mníšek pod Brdy Site Services provided in the field of recycling secondary raw materials: crushing of waste containing bonded metals, plastics and other non-metallic elements sorting of chippings according to size using various types of separators magnetic separation separation of colored metals using electrodynamic separators separation of colored and precious metals using fluid pneumatic separators or gravitational separation in wet environment dust removal, drainage and pelletizing of fine parts waste solidification
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platinum crushing separation temperature measurement of molten metal,only for single use Working area of wet vibrational table AQUATEST a.s. BRANCH RECYCLING OF THERMOCOUPLES low - volume operation
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REMEDIAL CONTAINER TECHNOLOGY MODULE TECHNOLOGY – MINE WATERSTEAM BOILER CERTUSS ACTIVE CARBON FILTER CONTAINER VARIANT STRIPPING TOWER UNITS AQUATEST a.s. BRANCH
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tel.: +420 318 403 306 fax: +420 318 403 616 stolc@aquatest.cz http://www.aquatest.cz AQUATEST a.s. consulting and engineering services Geologická 4, 152 00 Prague 5 - Barrandov Division of Technical Support Kovohutě Mníšek area, 252 10 Mníšek pod Brdy Czech Republic
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