Download presentation
Presentation is loading. Please wait.
Published byLinda Lipp Modified over 10 years ago
1
A PRESENTATION FOR Americas Authority in Membrane Technology First Year of Operational Experience at Tennessee's Largest Membrane Filtration Plant KYTN Water Professionals Conference Nashville, Tennessee July 19, 2010
2
Overview Background Design Considerations Construction Operation Costs of Treatment Summary and Conclusions Questions
3
Background Stones River Water Treatment Plant Built in 1969, Expanded in 1980 Capacity of 15.67 MGD Lime Softening Mixed Media Filtration Gaseous Chlorine Disinfection
4
Background Project Objectives Add Membranes to Treatment Expand Capacity to 20 MGD Chemical Feed Replacement Additional Clearwell Storage New High Service Pumping Renovate Filters for GAC
5
Design Considerations New Test Developed to Estimate Flux Murfreesboro MPI=0.03
6
Design Considerations Pilot Testing Results Stable Performance at 87.5 gfd for 2 months Stable Performance at 120 gfd for 1 week Stable Performance at 99% Recovery for 2 weeks Stable Performance w/o EFM for 1 week Easy Removal of Polymer Fouling 99.5% Permeability Recovery
7
Design Considerations Membrane Design Criteria Design Flux- 87.5 gfd @ 95% Recovery Design Temperature- 4 deg Celcius Cleaning Interval- Once/month Enhance Flux Maintenance- Once/day Membrane Warranty- 10 Years Prorated Irreversible Loss of Permeability >15% Fiber Breakage >0.2%
8
Pre-Construction
9
Construction
11
Completion
12
Turbidity
14
pH
15
Hardness
16
Alkalinity
17
TOC Removal
19
Quarterly DBPs
20
Daily TTHMs
21
Operation Operated one Rack at Design Flux for one year Turbidity Excursion Fouling on Rack 6 Issues with Cleaning regime Fiber Breakage
22
Typical Month- Rack 2
24
Typical Month- Rack 6
26
Turbidity Excursion- Rack 2
28
Turbidity Excursion- Rack 6
30
Cleaning Issues- Rack 2
32
Cleaning Issues- Rack 6
34
Cleaning System Issues Programming Issues Hypochlorite Solution Strength was low Water Temperature was low Recirculation Time insufficient EFMs had been suspended
37
Chemical Costs
38
Chemical Unit Prices
39
Chemical Costs
41
Coagulant Costs
42
Post Treatment Chemicals
43
Membrane Cleaning Chemicals
44
Electric Costs
46
Power Analysis
47
Static Strainer
51
Fiber Breakage Total Number of Fibers- 3,125,000 Total Number of Fiber Breaks in Year 1= 5 All five were in two modules in one rack in one day Percentage of Breakage- 0.00016% Percentage of Breakage in affected 2 modules= 0.04% San Patricio – 0.00030% over 5 years
52
GAC Effervescence
53
Potential Causes Temperature Change and DO Saturation Leak in Air Scour System Air in GAC Effluent Line Biological Activity Air in Membrane Permeate Header
54
GAC Effervescence- Actual Cause
55
Summary and Conclusions Evaluate All Costs and Design Considerations of Membrane System When Evaluating Lime Softening is an Excellent Pretreatment for Membranes Membrane Warranty Should Define a Failure According to Fiber Breakage and Irreversible Fouling Verify the Effectiveness of Every Clean Membranes Are a Great Tool, Not a Magic Bullet
56
Acknowledgements
57
Questions? Mike Bernard, PE (615) 460-0582 MBernard@ssr-inc.com
Similar presentations
© 2025 SlidePlayer.com. Inc.
All rights reserved.