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Chapter 2 Principles of Machinery Design
Key Terms: strength rigidity failure mode criterion stress allowable factor of safety
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Outlines Fundamental Requirements for Machinery Design
Failure Modes of Mechanical Components Design requirements for Mechanical Components General Criteria for Component Design
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2.1 Fundamental Requirements for Machinery Design
Functional Requirements Safety and Environment Requirements Reliability Requirements Economic Requirements Other Specific Requirements
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2.2 Failure Modes of Mechanical Components
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1、Fracture 2、Plastic Deformation & Elastic Deformation 3、Surface Damage: Wear Corrosion Pitting Glue 4、Abnormal Operational Condition: Slip 打滑
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fracture
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plastic deformation
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glue
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Pitting
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wear
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2.3 Design Requirements for Mechanical Component
Design for Safety 1) strength 2) rigidity 3) working life Design for manufacturability Design for Costs Design for Reliability
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2.4 General Criteria for Component Design
Strength Criterion Rigidity Criterion Wear Criterion
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Dynamic Criterion Reliability Criterion Safety Factor
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2.5 Methods of the Machinery Design
Traditional Design Methods Theoretical Design Empirical Design Model Design
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Modern Design Methods CAD (computer–aided design) FEM (finite element method) OD (optimization design) RD (reliability design)
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2.6 Materials in Machinery Design
Carbon steels Alloy steels Cast irons Copper、Aluminum Plastics Composite materials
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2.7 Standardization in Machinery Design
Benefits: • Ensure interchangeability of components; • Permit convenient manufacture with standard machines and tooling.
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Classification: ISO GB QB
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The end Thanks!
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