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Welcome to ML Industries, Inc. June 23, 2016
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MLI Toyota Tsusho Leadership Visit San Pedro Plant June 23, 2016
MLI Madero MLI Toyota Tsusho Leadership Visit San Pedro Plant June 23, 2016
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MLI Toyota Tsusho June 23, 2016 MLI Welcomes Mr. Yoichi Mizuta
MLI Madero MLI Toyota Tsusho June 23, 2016 MLI Welcomes Mr. Yoichi Mizuta Mr. Heath Allen Mr. Naoya Sato Ms. Whitney Richardson
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MLI Toyota Tsusho Agenda June 23, 2016
MLI Madero MLI Toyota Tsusho Agenda June 23, 2016 8:30 am Arrive at San Pedro Plant 8:35 am Welcome & Introductions 8:40 am MLI Overview 9:15 am Tour San Pedro 1 9:45 am Depart for San Pedro Plant 2 10:00 am Tour San Pedro 2 Plant 10:30 am Depart San Pedro 2 Plant 10:45 am Return to San Pedro 1 to meet with logistics team 12:00 pm Depart San Pedro Plant 6:30 pm Dinner in Torreon
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We can support your automotive manufacturing needs
MLI Madero MLI Overview We save lives everyday We can support your automotive manufacturing needs
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Objectives MLI Overview Mission
MLI Madero MLI Overview Objectives Mission To improve the standard of living for each and every associate in our organization. Vision To successfully grow our business with “World Class Customers”, by providing exceptional value through superior quality, on-time delivery, and overall customer satisfaction.
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MLI Madero MLI Overview Organization
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ML Industries, Inc. Business Segment Analysis 2016
MLI Madero MLI Overview Business Segment Focus
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ML Industries in Automotives
Milliken Global Automotive/Capabilities Presentation ML Industries in Automotives Privately held Company 23 Years Experience in Manufacturing in Mexico Four Manufacturing Locations in Mexico Largest Independent Airbag Manufacturer in North America All Design, Development, Engineering, Logistics, Planning, and Costing activities located in Mexico Milliken has been supplying products to the automotive industry for over half a century. With our global manufacturing presence we have become the largest seating fabric supplier in the world.
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Automotive OEM Customers
Milliken Global Automotive/Capabilities Presentation Automotive OEM Customers Light Passenger Vehicles Heavy Trucks & Specialty Vehicles Audi BMW Chrysler Fiat Ford General Motors Honda Hyundai Kia Land Rover Mazda Mercedes Benz Mitsubishi Nissan Opel Porsche PSA Rover Saab Seat Skoda Subaru Toyota Vauxhall Volkswagen Volvo DAF Flexsteel Freightliner Holiday Rambler John Deere Kenworth Mack Navistar Peterbilt Scania Starcraft Volvo Truck 327 Million Vehicles As you can see our products are valued by all the major OEM’s in the industry, from the smallest of passenger cars to the largest of specialty trucks.
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Milliken Global Automotive/Capabilities Presentation
ML Industries in Safety Restraints Throughout the past decade cost reduction has been a major factor in the design and manufacturing of all automotive components, and airbags are certainly no exception.
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Airbag Manufacturing Technology
MLI Madero MLI Overview Our Products Airbag Manufacturing Technology
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Automotive Airbag Products
MLI Overview Our Products Automotive Airbag Products
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External Quality Performance
MLI Overview Our Products Automotive Airbag Products Airbag Customer External Quality Performance 2014 Defective PPM’s: 4.3 2015 Defective PPM’s: 2.1
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ML Industries in Automotive Interiors
MLI Madero MLI Overview Organization ML Industries in Automotive Interiors
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MLI Madero MLI Overview Our Products Automotive Interiors
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Protective Cover Segment
MLI Madero MLI Overview Our Products Protective Cover Segment
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MLI founded by Mickey Dunn
MLI Madero MLI Overview 1990 Apparel Market MLI founded by Mickey Dunn McCaysville, GA 15 Associates
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MLI Transformation MLI Overview Milestone Events 1990 1994 2002 2004
MLI Madero MLI Transformation MLI Overview 1990 1994 2002 2004 2008 2011 2014 2016 Milestone Events MLI Opened it’s First Plant in Mexico in Diaz Ordaz Tamaulipas under NAFTA MLI founded by Mickey Dunn Facility in McCaysville GA Knit products 15 associates
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MLI Transformation MLI Overview Milestone Events 1990 1994 2002 2004
MLI Madero MLI Transformation MLI Overview 1990 1994 2002 2004 2008 2011 2014 2016 Milestone Events Apparel Automotive MLI started producing Automotive Products - Seat Suspensions, Seat Covers, and Airbags MLI penetrated the Automotive Trim Market with Honda Civic Seat Cover Placement MLI Opened it’s First Plant in Mexico in Diaz Ordaz Tamaulipas under NAFTA MLI continues Growth Strategy with Key Customers and opens 4th plant in Mexico, San Pedro 2, and expands strategic Madero Plant for growth needs. Global Economic Meltdown, MLI embraces LEAN Manufacturing MLI founded by Mickey Dunn Facility in McCaysville GA Knit products 15 associates MLI achieved the goal of Strategically Diversifying its product base. MLI becomes a strong and important Supplier to the Global Automotive Marketplace. MLI decides to aggressively pursue Non-Apparel Sewn Products
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MLI Madero MLI Overview Our Plants Locations
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Madero Expansion Completed 40,000 sq ft of Mfg Floorspace Added
MLI Madero Madero Location MLI Overview Manufacturing 85,656 ft2 Office & Others 34,257 ft2 Total Facility 119,913 ft2 Total Land Area Acres Qtr 2, 2016 Madero Expansion Completed 40,000 sq ft of Mfg Floorspace Added
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Madero Plant Expansion Project
MLI Madero
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MLI Madero MLI Overview San Pedro 1 Location
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San Pedro 2 Location MLI Overview Manufacturing 40,000 ft2
MLI Madero MLI Overview San Pedro 2 Location Manufacturing 40,000 ft2 Office & Others 6,603 ft2 Total Facility 46,603 ft2 Total Land Area 21,359 mt2
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Diaz Ordaz Location MLI Overview Manufacturing 29,000 ft2
MLI Madero Diaz Ordaz Location MLI Overview Manufacturing 29,000 ft2 Office & Others 4500 ft2 Total Facility 33,500 ft2 Total Land Area 33,500 ft2
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MLI Overview MLI Associates by Location Grand Total 5,549
Location Associates Madero 2,881 Diaz Ordaz San Pedro ,185 San Pedro United States Grand Total ,549
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How does MLI drive Continuous Improvement?
MLI Madero MLI Overview Our Management System How does MLI drive Continuous Improvement?
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Lean Journey Autonomous Mfg Teams jmr 1/07/2011
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San Pedro Plant Ethical Behavior MPS/LEAN House 1. Associate
Autonomous Teams Ethical Behavior Policy By Deployment 5 WHY Analysis Poka Yoke Yoketan FTQ Process PFMEA Go See & Fix APQP New Product Development Takt Time/Operator Balance Visual Factory Single Piece Flow Value Stream Mapping Leveling/Kan Ban Signals/Flow SMED Standard Work Kaizen/Jidoka Activities Preferred Workplace FOUNDATION Supply & Delivery Routes MPS/LEAN House 1. Associate Involvement 2. Quality Systems 3. Continuous Flow Supplier Quality Process Daily Team Maintenance Layered Audits Participation/ Recognition Culture of Teamwork Safety & Environmental Responsibility Associate Training/ Skills Development 5S Satisfactory - 2 Good 3 Benchmark 4 Plant Implementation Level Unsatisfactory/Not Started 1 San Pedro Plant SELF DIAGNOSIS
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MLI Madero MLI LEAN Roadmap
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THE ROAD AHEAD with ML Industries
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MLI Madero MLI Overview Thank You
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