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MODELLING OF AN OPTIMIZED, AUTOMATED WATER SUPPLY SYSTEM FOR OLKARIA
JOH-KGN JvW-X1 MODELLING OF AN OPTIMIZED, AUTOMATED WATER SUPPLY SYSTEM FOR OLKARIA Presented by: Johannes Ochome 2018 G2G INNOVATION SEMINAR, PRIDENN PARADISE 18TH JUNE - 22ND JUNE 2018
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BSc. Electrical & Electronics Engineering Graduate Member of IEK
JOH-KGN JvW-X1 JOHANNES OCHOME Engineer, Geothermal Infrastructure & Resource Development BSc. Electrical & Electronics Engineering Graduate Member of IEK PDip: Geothermal Utilization UNU-GTP (Iceland) Responsibilities: Design and implementation of Geothermal Infrastructure projects Key milestones/achievements include: Member of the KenGen Energy Park implementation team ISO QMS and EMS Internal Auditor
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Outline Introduction Challenges Design Cost Benefit Analysis
Recommendation Conclusion
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Introduction Age - Since 1984 Water Source - Lake Naivasha
JOH-KGN JvW-X1 Introduction So far New pumps – Same model Soft starters: More protection of motors Lake Naivasha abstraction restrictions Long network 27km only main line 5 No. Surface tanks Water use Drilling Powers stations Orpower Contractors Age - Since 1984 Water Source - Lake Naivasha Network KM waterline Storage M litre Tanks
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20% of abstracted water cannot be accounted for
JOH-KGN JvW-X1 2015 Energy Audit Operation excellence, improved reliability and efficiency Bursts, leakages and unmetered consumers 20% of abstracted water cannot be accounted for
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Challenges Age of equipment Metering Control
JOH-KGN JvW-X1 Challenges Report recommended change of water lines, monitoring levels and leak detection Corrosion – Water pipes Soil erosion Age of equipment Metering Control
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ASSESSMENT of water supply system
Optimised pumping MODEL/ SCENARIO Automated SOLUTION
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JOH-KGN JvW-X1 Water Source masl by WRA
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Abstraction Vs Consumption
Abstraction Limit m3/month
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Design
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Design Valve control Flow monitoring Pressure compensation
JOH-KGN JvW-X1 Design Darcy Weisbarch Equation Head loss Calculation Length of line Joints or Number of Nodes Corrosion/ Friction Size of pipe Valve control Flow monitoring Pressure compensation Aim: Avoid VACUUM
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Operation and Control
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Operation and Control
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Monitoring: Water Level Pump Speed Flow Power Supply Pressure CCTV
JOH-KGN JvW-X1 Monitoring: Important parameters to monitor at all times Valve positions Pressure CCTV Vibration Valves Water Level Pump Speed Flow Power Supply
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Monitoring: SCADA
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Monitoring: SCADA
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Cost Benefit Analysis Status Quo With SCADA Inefficient Transparent
JOH-KGN JvW-X1 Status Quo Tedious Human Error Inadequate Reporting SCADA Timely Reports Transparent Easy and fast decision making Cost Benefit Analysis Status Quo Inefficient Tedious Unreliable With SCADA Transparent Improved Productivity Timely reporting
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Cost Benefit Analysis 732M - 15Yrs Consumption (150,000 m3/Month)
Electricity Bill: 5M Shift Costs: 1.9M Water: KES 160/m3 Opportunity 12M 1.9M 58M 732M - 15Yrs Investment 130M Payback – 1.8Yrs
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Recommendation SCADA implementation
Existing expertise and infrastructure Maintain critical spares Regular inspection and routine checks Continuous training on maintenance and operation techniques Design/analysis software (engineering equation solver, MATLab)
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“You cannot manage what you do not monitor”
Conclusion “You cannot manage what you do not monitor”
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Thank you
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