1. Controls Overview B. Dalesio
Outline
Control System Scope of Work
Organization Chart
ES&H
Schedule
Risk Registry and mitigation
Response to Previous Review
Next 6 months
Breakout Sessions
Conclusions

2. System Design EPICS EPICS W/S SLC EPICS W/S Distributed Alpha EPICS
Applications
SLC
Alpha
Apps
EPICS
W/S
Distributed
Applications
EPICS
W/S
Distributed
Applications
Xterm
Xterm
EPICS
W/S
Distributed
Applications
Xterm
Xterm
EPICS WS
Distributed
High Level
Applications
Fast Feedback over Ethernet?
SLC-Net over Ethernet
Channel Access C P U E
V G
E V R
LLRF
HPRF
I/O
Boards C P U
E V R
Diag C P U
E V R
Pwr
Supply
Ctrl C P U
Vacuum
Ctrl
IOC
IOC
IOC
16 triggers
16 triggers
Drive
Laser
Off
Single
Bunch
Beam
Dumper
Machine Protection
Beam Code + EPICS Time + EPICS Events

3. Injector Subsystem Designs
Timing C P U
E V R
Digitizer C P U
E V R T C M T C M T C M T C M T C M C P U
E V R B I B O G A D C
MPS?
PM Chassis L E A D
LEAD L E A D
SLC
Preamps
Actuator
Mcond
chassis
MKSU
LLRF
RF Equipment
Toroids
Faraday
Cups
6 instances
(1 for each klystron), 1 IOC in total
4 Faraday Cups with YAGs,
share toroid IOC
5 Toroids
1 IOC

4. Injector Subsystem Designs
Beam Code + EPICS Time
Ethernet C P U
E V R B I B O C P U
E V R B I B O
D A C
MPS
Turn
Off
PM Chassis
PM Chassis
Lamps
&
Actuator
Cameras
Electronics
Actuator
Tune Up
Dump
Profile
Monitors
11 Profile Monitors
(4 YAGs, 7 OTRs),
1 IOC
1 Tune Up Dump,
shares toroid IOC

5. Injector Subsystem Designs
Beam Code + EPICS Time C P U
E V R
G A D C A O C P U
E V R B P M B P M B P M B P M B P M B P M B P M C P U
E V R B I B O A O
G A D C S M C T L A I
To llrf
Turn off
Ilock
Chs (2)
Motor
Controls
Cameras
Electronics
Thermocouples
E/O
Diagnostic
BPM
Pickups
Gun Laser and Heater Ctrls
48 Mirror Motors, 4 Shutters
1 Camera, Joulemeter
21 BPMs
3 IOCs
1 IOC
1 Pulse length meas.
share toroid IOC

6. Injector Subsystem Designs
Beam Code + EPICS Time
LLRF?
BCS? C P U E
V G C P U
E V R G
P I B ? B I B O A I A O A I
Network
&
Crates
PPS
MPS
119 MHz
w/ 360Hz Fid
PNET
Power
Supplies
SLAC
PMVC
GP307 IG
HP937 CCG
FIDO
SLC Timing 30
gauges
30 ion
pumps
4 bl
valves
Manual valves into MPS?

7. Injector Subsystem Designs
Beam Code + EPICS Time C P U
E V R B I O A I O C P U
E V R
S A M
R T D
Ethernet
Control
Logix
PLC (3)
PS Reg
Interface
Control
Logix
PLC (1)
temperatures
Magnet
Power Supplies
(4)
MCOR
Power Supplies
(4?)
Klixon
Boxes
PPS
Gates
Laser
PPS
Gates
High Current
High Precision
Magnets
w/ KLIXONS
(4)
Low Current
Fast Corrector
and
Quadrupoles
Magnets
Tone Receiver

8. LINAC Subsystem Designs
Ethernet
Timing C P U
E V R
D A C
G A D C C P U
E V R T C M T C M T C M T C M T C M T C M C P U
E V R B I B O
D A C
PM Chassis L E A D
LEAD L E A D
SLC
Lamps
&
Actuator
Cameras
Electronics
Preamps
MKSU
LLRF
RF Equipment
Toroids
Profile
Monitors
1 Phase Control 24/30
Remaining in SLC
6 Toroids
1 IOC
20 Profile Monitors
1 IOC

9. LINAC Subsystem Designs
Ethernet
Beam Code + EPICS Time C P U
E V R B I B O
D A C C P U
E V R B P M B P M B P M B P M B P M B P M B P M C P U
E V R
S M B I B O G A D C A D C C P U B I B O
PM Chassis
PM Chassis
Lamps
&
Actuator
Cameras
Electronics
Motor
elec
HVPS
LVDT
Actuator
Photo
Tube
E/O
Diagnostics
BPM
Pickups
Wire Scanners
And Motors
Stoppers
20 Wire scanners –
11 new,
1 IOC
1 Pulse length meas.
143 BPMs
15 IOCs

10. LINAC Subsystem Designs
Beam Code + EPICS Time C P U
E V R B I B O G A D C C P U
E V R B I B O C P U
E V R B I B O A D C C P U
E V R B I B O A D C
MPS
Turn
Off
PM Chassis
PM Chassis
PM Chassis
PM Chassis
Actuator
Actuator
Actuator
Mcond
chassis
Actuator
Bunch Length
Monitors
Single Beam
Dump
E Beam
Dump
Protection
Collimator

11. LINAC Subsystem Designs
Beam Code + EPICS Time
Timing C P U
E V R B I B O S M C P U
E V R
D A C
G A D C
PM Chassis
SLC
SLC
Actuator
MKSU
MKSU
LLRF
Movable
Collimator
X – Band
Accelerator
Structure

12. LINAC Subsystem Designs
Beam Code + EPICS Time
LLRF?
BCS?
E V R C P U
E V R G
P I B ? B I B O A I A O A I
PPS
MPS
Power
Supplies
SLAC
PMVC
GP307 IG
HP937 CCG
SLC Timing
gauges
ion
pumps
4 bl
valves
24 sets of timing receiver modules
4 chassis for each type of interface

13. LINAC Subsystem Designs
Beam Code + EPICS Time C P U
E V R
B B U S
V M I C C P U
E V R
Ethernet
PS Reg
Interface
Control
Logix
PLC (3)
Magnet
Power Supplies
MCOR
Power Supplies
Klixon
Boxes
PPS
Gates
BSOIC P L I C
BSOIC
High Current
High Precision
Magnets
w/ KLIXONS
(4)
Low Current
Fast Corrector
and
Quadrapoles
Magnets
MPS
Beam
Containment
System
Tone Receiver

14. Undulator Subsystem Designs
Beam Code + EPICS Time C P U
E V R A I S M C T L C P U
E V R P I E Z O C P U
E V R
S M A D C G A D C
Motor
Controls
Motor
Controls
Motor
Controls
Wire
Position
Read-backs
LVDT
Fine Motion Control
(strong back
cradle motion)
Motors
Phase Corrector
Motion
Wire Scanners
And Motors
233 motors
4 * 33 controllers
11 wire scanners

15. Undulator Subsystem Designs
Beam Code + EPICS Time C P U
E V R S M C T L C P U
E V R B P M B P M B P M B P M B P M B P M B P M C P U
E V R
G A D C C P U
E V R
G A D C
Motor
Controls
Downconverters
Macroscopic
Motion Control
BPM
Pickups
Charge
Monitors
(Toroid)
Scanning
Wires
ADCs
33 BPMs
33 IOCs
2 Charge monitors
2 IOCs
3 IOCs
55 controllers

16. Organization Chart
John Galayda – Project Director
Mark Reichanadter – Chief Engineer
Steve Milton – ANL Project Director
Richard Bionta – LLNL Project Director
Helen O’Donnell – Administration
Jeff Chan – Finance/Cost/Budget/Schedule
Michael Scharfenstein – ES&H
D. McGiven - Procurement
E-Beam
Dave Shultz
P-Beam
John Arthur
Conventional Facilities
David Saenz
1.1.3 Controls
Manager
Bob Dalesio
Physics/Line
Patrick Krejcik
1.2 Injector
Manager
Eric Bong
1.2.2 Controls
Bob Dalesio
1.3 LINAC
Manager
Eric Bong
1.3.2 Controls
Bob Dalesio
1.4 Undulator
Manager
Steve Milton
1.4.2 Controls
Joshua Stein
1.5 X-Ray ODT
Manager
Richard Bionta
1.5.2 Controls
Steve Lewis
1.6 End Station
Stephan Mueller
1.6.2 Controls
TBD
1.9 CF
D. Saenz
1.9.2 Controls
Mario Ortega
Shared Budget Authority in control system implementation

17. Unified Project-wide Solutions
1.1.3 Controls
Manager
Bob Dalesio
Physics/Line
Patrick Krejcik
1.2 Injector
Manager
Eric Bong
1.2.2 Controls
Bob Dalesio
1.3 LINAC
Manager
Eric Bong
1.3.2 Controls
Bob Dalesio
1.4 Undulator
Manager
Steve Milton
1.4.2 Controls
Joshua Stein
1.5 X-Ray ODT
Manager
Richard Bionta
1.5.2 Controls
Steve Lewis
1.6 End Station
Stephan Mueller
1.6.2 Controls
TBD
1.9 Injector
Manager
D. Saenz
1.9.2 Controls
Mario Ortega
Timing - Dayle Kotturi
RF - Dayle Kotturi
Vacuum -Steve Lewis
BPM Till Straumann
Wire Scanners - Doug Murray
Toroids/Collimators - Doug Murray
PPS - Patrick Bong
Power Supplies - Kristy Luchini
MPS - TBD
Fast Feedback - Stephanie Allison
Position Control - Josh Stein, Steve Lewis
Image Acquisition - Josh Stein, Steve Lewis, TBD
Conventional Facilities - Mario Ortega
SLC-Aware IOC - Stephanie Allison, Diane Fairley, Debbie Rogind

18. Control System Staff Timing/RF - Dayle Kotturi (LCLS)
Vacuum -Steve Lewis (LLNL)
BPM Till Straumann (SSRL)
Other Diagnostics - Doug Murray (Contractor)
PPS - Patrick Bong (ESD)
Power Supplies - Kristy Luchini (LCLS)
MPS - TBD
Fast Feedback - Stephanie Allison (SSRL)
Position Control/ Image Acquisition- Josh Stein (ANL), Steve Lewis (LLNL)
\Conventional Facilities - Mario Ortega (LCLS)
SLC-Aware IOC - Stephanie Allison,( SSRL) Diane Fairley (ESD), Debbie Rogind (ESD)
Hardware support - Steve Smith, Ron Johnson (ESD - .75)
- Antonio DeLira, Paul Bellomo (ESD - .75)
- Tom Porter (ESD - .25)
- John Desatko, Mike Browne, Dave brown (ESD )
- Tech Support (ESD – 3.00))
Low Level System Programmer - Steven Norum (June – LCLS)
EE - TBD (May – LCLS)
Junior Proj Engineer - TBD (May – LCLS)
High Level Programmer - TBD (August – LCLS 2.00)

19. LCLS Control System ES&H
PPS for the Injector is designed. External review being organized for May. Citizen Review is in June.
Internal design review of wiring, racks, and AC distribution will be done for existing and new designs to determine safety and noise issues.
All personnel has up to date safety training for required work.

20. First Article Delivery Dates
August 2006 – Test at FFTB
BPMs
Video Diagnostics
November Operation of Drive Laser & RF Conditioning start – injector
Newport Motor Controls
Integration of Drive Laser Controls into EPICS
LCLS Timing System
LLRF
Vacuum
Gateway operational from Alpha to EPICS
Personnel Protection – Injector Area
July First UV on cathode
Power Supply Control
Wire Scanners (Newport Motor Controls or OMS)
June First Beam on Linac Axis
SLC aware IOC
PNET Timing
August Start Undulator Commissioning
Machine Protection System
Personnel Protection – LTU and Undulator Area
Compumotor Controls

21. LCLS Control System Risks
R-1J-007 Integration of SLC Control system Alpha to EPICS IOCs
We have a strong team working this issue relentlessly: Stephanie Allison, Diane Fairley, Debbie Rogind, Ron MacKenzie, and Kristi Luchini. We are 70% complete and project a completion of June 1st. The first need date is in 07. We are completing this early to give us plenty of time to test and the peace of mind to sleep at night.
R-1J-008 LCLS Timing
The first release of the board has been completed by Dave Brown in ESD. Dayle Kotturi has written the first pass of the driver. Dayle will be writing a test suite to verify the reliability of this timing and the ability to put the SLC timing onto the LCLS Event Generator (EVG). We will have this operational in April and we have a first need date in 07.
The Diamond timing system meets our specification and we have a set of boards here to verify integrated operation with the PNET board. We will have the test system in place by June and we have a first need date in the summer of 06.

22. Response to Previous Review - 1
Complete the transfer of Global Controls elements to WBS and WBS in both the WBS Dictionary and the detailed cost estimate spreadsheets by October 1, 2004.
The WBS transfer of Global Controls is complete. The modification of the WBS dictionary has been completed.
Identify and hire the controls liaison people for WBS and WBS 1.6.2, and work with them to complete the scrubbing of those WBS elements, assuring standardized approaches where appropriate.
Richard Bionta, John Arthur, and Bob Dalesio have met and agreed to collaborate on the hiring of the and controls system liaisons. Steve Lewis, a LLNL EPICS expert, has joined the LCLS-LLNL effort. Controls personnel for WBS 1.5 will be provided through the LCLS Controls Group. Due to funding concerns related to the continuing resolution, these hires have been delayed but will be revisited once full FY05 funding is available.

23. Response to Previous Review - 2
Establish an approach to the integration (or not) of conventional facilities controls; and identify a controls liaison person for WBS 1.9 if integration is to be pursued.
An initial discussion was held with the Architect/Engineer (Jacobs Engineering) and CF System Manager (David Saenz) have made plans to incorporate EPICS controls into the Title-II architectural design. Jacobs has staff experienced in implementing EPICS in SNS conventional facilities, who will be assigned to LCLS to make a clear case for the integration of the facility control into the global control system. The critical requirement for time stamped data must be within 500 msec signal readout was defined. The CF controls liaison is Mario Ortega.

24. Next 6 months Finish hiring:
hardware support – EEs and Techs
Complete hiring actions on project engineers and programmers.
Acquire RDB support.
Complete detailed designs per subsystem and have them reviewed – revamp costs – by the end of this FY.
Integrate the Experimental Hall into the control system.
Complete evaluation/test of
PNet, Timing, LLRF, PPS, BPM, 120 Hz Control, MPS, PPS, Motion Control and Image Taking
Complete the SLC-Aware IOC
Integrate Laser Control
Review Wiring, AC Distribution, and Racks for safety and noise considerations.
Citizen Review of the PPS for the injector.

25. CONTROLS Breakout 9:00 SLC-aware IOC - Allison 9:15 Timing - Kotturi
9:30 Wiring, Racks, AC Dist. – Ortega
9:45 PPS – Bong
10:00 Motion Control - Stein
10:15 Vacuum Control - Lewis
10:20 break
10:40 BPMs – Tillman
11:00 Wire Scanners / Collimators - Murray
11:20 Power Supplies – Luchini
11:40 LLRF - Kotturi

26. Conclusions
The WBS has been reorganized to move all of the design activities into global controls under Signature authority for all x.x.2 level WBS is shared.
Hires for control engineers are complete.
EE and RDB hires are needed.
The SLC-aware IOC and SLC to EPICS timing is in test and should be complete by June 1st.
Existing hardware components have been identified for most of the high risk areas. MPS and fast feedback need attention.
By the end of this year, all hardware should be prototyped and the schedule and budget revamped to reflect the final design decisions.

27. Update May 2004 – April 2005 (1) 3 month continuing resolution
WBS reorganized to move all design work into under direction of the control group (Recommendation 1)
Acquire personnel
8 project engineers – Kotturi, Luchini, Allison, Straumann, Murray, Fairley, Rogind, (offers being made to junior engineer, jobs open for junior proj. eng)
1 low level programmer (offer being made to junior engineer)
2 EE/ board designers – (support from ESD, evaluating existing designs, interviewing
Steve Lewis on controls at LLNL (half of Recommendation 2)
Conventional Facilities, Wiring, Racks, and Power Distribution – Ortega (lead), ESD support, need to hire
Facility Controls, X-Ray Transport are integrated into control design (details remain) (Recommendation 3)
Rack Layout, Tray Design, and wiring penetrations for Injector, L01 through BC1. LTU is 50% complete.

28. Update May 2004 – April 2005 (2) Prototypes in test:
PNet – hardware design complete, driver functional, tests needed
Timing – hardware from SLS being put into test
Power Supply – hardware from SLS in test for stability and precision
Video – cameras in test
Design efforts ready for prototyping: LLRF and BPM
SLC-Aware IOC is 70% complete.
Designs to complete
120 Hz fast feedback (Shared Memory, dedicated Ethernet, EVG??)
position controllers (compumotor for undulator servos, Newport for Laser and XTOD, Newport or OMS for wire scanners and collimators)
Machine Protection (JLab, SNS – fast enough but integration of timing?)

29. LCLS Control System Goals
Provide a fully integrated control system to support the construction, test, installation, integration, operation and automation of the LCLS
Standardize on all devices and components across all subsystems.
Identify all data either by pulse id, beam pulse related time stamp, or 500 msec rough time stamp.
Full integration with the SLC – timing, use of LCLS data in SLC high level applications, and use of SLC data in LCLS
Provide an upgrade path for the SLC