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Plan for early Operation
Carlo J. Bocchetta 26 October 2018
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Facility construction planning
2014 Construction Starts on Green Field Site 2009 Decision to Site ESS in Lund 2025 ESS Construction Phase Complete 2003 European Design of ESS Completed 2012 ESS Design Update Phase Complete 2019 Start of Initial Operations Phase 2023 Start Of User Program (SOUP)
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Facility Operation 2025 ESS Construction Phase Complete 2018 Ion Source Cryo Plant Test Stand 2014 Construction Starts on Green Field Site 2023 Start Of User Program (SOUP) 2009 Decision to Site ESS in Lund 2019 Start of Initial Operations Phase 2012 ESS Design Update Phase Complete 2003 European Design of ESS Completed
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Neutron Source & Instruments
Installed & Operated To Be Assembled
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The ESS is an In-Kind Collaboration
ICS Partners The ESS is an In-Kind Collaboration Requires a lot of Coordination! For smooth efficient installation and good operation we need: Standardization (Installation, Maintenance), Documentation (for Operation, Maintenance), Test procedures (Commissioning), Partner Involvement. Spokes Medium β High β DTL MEBT RFQ LEBT Source HEBT & Contingency Target 2.4 m 4.6 m 3.8 m 39 m 56 m 77 m 179 m 75 keV 3.6 MeV 90 MeV 216 MeV 571 MeV 2000 MeV MHz MHz
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The ESS Council has approved the new baseline schedule in June 2018
Busy 5 years of Installation and Commissioning 2018 2019 2020 2021 2022 2023 2024 2025 BOT SOUP Warm LINAC Commissioning Steps EOC 1.3 GeV Capability Installed Accelerator + ICS Hi-Beta Install Beam on Dump (570 MeV) Accelerator RBOT Accelerator Schedule Float to BOT CF + Target + NSS (Bunker+TBL) + ICS Bunker and Test Beam Line RBOT Access for Monolith Installation Target RBOT 15th Instrument Complete (Ready for hot commissioning) NSS Instruments + ICS Instrument Hall Access for Start of Installation SOUP Start beam commissioning for 1st Instruments
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ESS Project – The Big Picture
2018 2019 2020 2021 2022 2023 2024 2025 ISrc to LEBT ISrc to DTL1 ISrc to DTL4 Beam on Dump (BOD) Accelerator Ready for Beam on Target (RBOT) Beam on Target (BOT) End of Construction Start Of User Program (SOUP) Staged Beam Delivery
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Accelerator Timeline Staged Beam Commissioning 2018 2019 2020 2021
ISrc to DTL1 11/11/2019 ISrc to DTL4 13/7/2020 ISrc to Beam Dump (BOD) 26/4/2021 RBOT 9/8/2021 ISrc to DTL1 Beam Commissioning 14 wks ISrc to DTL4 Beam Commissioning 13 wks ISrc to DMPL Beam Commissioning Staged Beam Commissioning
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Accelerator Timeline Simultaneous Installations, Systems testing and
2018 2019 2020 2021 2022 ISrc to DTL1 11/11/2019 ISrc to DTL4 13/7/2020 ISrc to Beam Dump (BOD) 26/4/2021 RBOT 9/8/2021 ISrc to DTL1 Beam Commissioning 14 wks ISrc to DTL4 Beam Commissioning 13 wks ISrc to DMPL Beam Commissioning SPK CDS Installation SPK CM Installation SPK LWU Installation SPK RF System Installation Elliptical CDS Installation MBL CM Installation MBL LWU Installation MBL RF System Installation HBL CM Installation HBL RF System Installation HBL/HEBT/A2T LWU Installation Infrastructure Simultaneous Installations, Systems testing and Beam Commissioning
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Accelerator Timeline Infrastructure ready, controls ready, cooling ready, ….
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Accelerator Timeline Cell 100 (RFQ, MEBT, DTL 1) Distribution
Delivery WG, arc det, Magic T, phase shifter RFQ WP8 Requires support structure Install WG, arc det, Magic T, phase shifter RFQ and infrastructure ready Delivery coaxes etc bunchers ESSB Install coaxes etc bunchers Delivery circulators, loads RFQ Install circulators, loads RFQ Delivery circulators, loads DTL1 Install circulators, loads DTL1 Rack filling klystrons Solenoid supplies, filament supplies, ion pump controllers Requires racks available for installation Drive amplifier, RF split box, stepper motor drive LLRF crate, piezo supply, internal rack LLRF cabling Interlock Lund SIM, FIM, signal cond board LLRF for RFQ needs to come early Circulator TCU Pin switch, PSS switch, electron pick-up, LO box Arc detectors RFDS and coupler, arc detector controller Stub temperature sensors, Beckhoff modules Industrial PC, 24 V supplies General internal rack cabling Rack equipment testing Driven by power available in rack Klystrons Delivery Klystron RFQ Cooling water connection Cabling HV Cable Input cavity circulator, waveguide connection RFQ RF commissioning Driven by rack and RFDS availability Delivery Klystron DTL 1 RFQ DTL 1 commissioning RFQ+DTL1 RF commissioning Run RFQ and DTL1 klystrons and whole RF chain to tunnel
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Intense Period of Concurrent Activities
Installation of Infrastructure (preparation, trays, cables, waveguides, coax’s, piping, dist. control systems, … Installation of Systems Equipment (RFQ, DTL, MEBT, RF Power, DC Power, Vac, Controls, etc…) Alignment/Verification of Systems, cable & piping verification, … (line-of-sight, thermal stability, Secure areas…) Operations Testing of Systems (SSM, Secure areas, Power, Water, Controls, …) Beam Tests (SSM, Secure areas, Connected Systems, ….) Operations must be in harmony with concurrent baseline activities Time
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European Spallation Source ERIC
Operate Facility Is one of the Ways of Working (WoW) of the ESS Management System (ESSMS) Functional Descriptions Role Descriptions Baselined design People 12 WoW Facility ESSMS Manual European Spallation Source ERIC Mission, Vision, Core values Strategies Objectives WoW Handbook 1. WoW Handbook 2. WoW Handbook 3. WoW Handbook 12. … Policies
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“Way of Working” Area map
Strategic Areas Manage Safety & Licensing Develop Excellence / ESSMS Manage Emergency & Crisis Core Areas Develop & Maintain Facility Measurement Stakeholder’s needs and requirements fulfilled Stakeholder’s needs and requirements Manage Requirements Execute, govern & control Operate Facility Enable Science Support Areas Staffing & Competence Management Documented Information Management Configuration Management Supply Management Benchmarked with ISO 9001 and relevant stakeholder expectations
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The “Business” of Operate Facility
Operate Neutron Source and Technical Infrastructure Organisation (Operators) Safety Procedures (Training, Operation, Support) Operate in synergy with the evolution of Baseline activities Finishing Construction Installation Machine commissioning (Acc/Target/…) Neutrons to Users Maintenance Development In accordance to User expectations and plans Operate what is provided by ESS & In-Kind Technical Systems & ESS Services With Support for Components & Systems, Development and Maintenance With support from Central Services, Infrastructure Services,… Operate, Maintain, Improve
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Enables generic way of working
WoW Managers Role Line Managers WoW 1. WoW Managers WoW 2. Operate Facility Enables generic way of working
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WoW for Operate Facility
Assure that a consistent and cohesive organisation is in place to operate the Neutron Source and Technical Infrastructure. Assure that operation of systems will be done in a safe manner with clear responsibilities and procedures. Assure that operation of systems will be done inline with the ESS "Master Plan" and work in close collaboration with Installation activities and NSS goals. Operate the Neutron Facility systems and Technical Infrastructure by: Managing the operations programme for the Neutron Source Managing the maintenance programme and its schedule for the Neutron Source Interfacing to the Installations organisation and planning Interfacing to the NSS organisation and User programme Developing with NSS the operations schedule Providing support to all Technical divisions in their work for facility development
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User interface
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User interface Working Example of WoW
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Transition to Operations
We have an updated description of “Early Operations of the ESS Neutron Instruments and first scientific results” (ESS ) that has distinguishing successive stages: Up to Beam on Target (-July 2022) ESS initial stages (July 2022-December 2023) Early Days: BOT to (BOT + 3 months) (July – September 2022) Consolidation Days: The next 3 months: (BOT + 3 months) to (BOT + 6 months) (October – December 2022) Performance Assessment days: (BOT + 6 months) to (BOT + 9 months) (January – March 2023). First Performance Demonstration Days: (BOT + 9 months) to (BOT + 12 months) (April – June 2023) Ramp up and Early Science: (BOT + 12 months) to (BOT + 18 months) (July – December 2023) Start of the ESS User programme SOUP ( )
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ESS high level structure during Initial Operations
Items successively covered during the initial stages Principal activities: Satisfy SSM requirements, Target Studies, Test Beamline activities, Instruments & hot commissioning, improve staged availability & reliability, benchmarking, choose 1st 3 Instruments for SOUP, 1st scientific results, maintenance. Proton Beam Parameters for Users: steady power increase from 100 kW (Jul 2022) to >570kW (Jan 2024) to ~2 MW (12/2025 End of Construction).
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NSS Master Schedule for Neutron Beam Instrument Construction
West sector North sector East and South sectors Current date First access to NSS bldgs (E01) Start User Program (3NBI*) BOT & start HC of NBI* 8NBI* in User Program Best years of the Project Dynamic Challenging Regular Rewards and Lots of Fun! Preliminary Design Detailed Design Manufacturing & Procurement Installation & Integration Hot Commissioning/Early science Operation Selection of first 3 NBI for SOUP in March 2023 * NBI = Neutron Beam Instrument
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WoW Managers in action Operate Facility ESS
Nautical chart – Steering documents Lighthouse - Guiding away from obvious dangers in hard conditions Tugboats – Push and pull Operate Facility
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for all the hard work done We’re in a great starting position for
Thanks to you for all the hard work done We’re in a great starting position for Facility Operation! Nautical chart – Steering documents Lighthouse - Guiding away from obvious dangers in hard conditions Tugboats – Push and pull Thanks to Fabien Rey, Ciprian Plostinar, Mattias Skaffar, Ivan Korunoski, Lali Tchelidze for material shown here
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