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Doosan Infracore – Portable Power “Experts in Air”

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Presentation on theme: "Doosan Infracore – Portable Power “Experts in Air”"— Presentation transcript:

1 Doosan Infracore – Portable Power “Experts in Air”
XXHP1300-XHP1500 Open Frame Compressor

2 XXHP1300-XHP1500FCAT Compressor
What is it? Open-framed compressor with 500 psi (35 bar) or 350 psi (25 bar) capability. The highest power density commercialized diesel engine driven portable compressor in the world. This is combined with the highest free air flows in the industry of 1300 CFM at 500 and 1500 CFM at 350 with a single diesel engine. What does it do? Provides drilling industry with more flow and pressure to augment the current drilling technology and the future technology in the horizontal drilling segment. Who wants it? Truck-mounted applications for quarry and waterhole drilling Water table dropping Deeper holes needed Evacuate drill cuttings Containerized to support off-shore drilling Skid mounted to support conventional and underbalanced air drilling Integrated into a nitrogen generation trailer Pipeline testing and cleaning An OEM focus product for it needs integrated with a skid, batteries, day fuel tank to make operational. Geothermal drillers

3 Portfolio View 65-1600 CFM 100-500 PSI Oil Free & Oil Flooded
P65WK P90WIR P110WIR P135WIR P185WIR, P185WJD XP185WIR, XP185WJD P250WJD, P260WIR XP375WIR, HP375WIR, P425WIR VHP400WIR, HP450WIR, P600WIR CFM PSI Oil Free & Oil Flooded HP675, XP750, HP750, XP825WCU HP915, XP1000WCU HP1300, HP1600WCU XHP750WCAT XHP1070, XHP1170WCAT XHP1170FCAT XXHP1300/XHP1500FCAT NHP1500WCU

4 Introduction Open Frame Compressor
1300 cfm at 500 psi ( bar) 1500 cfm at 350 psi ( bar) 15’10” Long (4.83m), 89” (2.1m) Wide, 87” (2.2m) High Aftercooler is standard Options: Batteries, Day tank, Spark Arrestor, Overspeed Shutdown

5 Features 285mm / 128mm Ingersoll Rand Two Stage Airend
Current production rotor profiles Many current production bearings from proven designs Combine interstage / 2nd stage housing Better alignment (life) Low pressure seal for input shaft Reduces ring gear size Optimized interstage pressure for performance Increased fuel efficiency Capability for higher flows with larger power source Auxiliary shaft available with 50 hp max Airend Mounted Oil Pump Meters oil at ALL pressures at the necessary rate Assures first start lubrication of the bearings Auxiliary shaft

6 Additional Features Caterpillar C18 Full speed 1625 RPM - 500psi
Twin Turbo ACERT - Tier 3 / Stage III Certified Platform launched June 2004 – proven engine 700 hp (522 kW) inline 6 Cylinder Idle 1350 RPM Application Approved Full speed 1625 RPM - 500psi Full speed 1850 RPM - 350psi No Airend Spiral Valve Needed No CFM leakage possible Sweet spot for fuel consumption Power Fuel

7 Additional Features eOTCV (Electronic Oil Temperature Control Valve)
Maintains the air end oil temperature above the point that condenses water in all ambient and relative humidity's per a MIL specification Eliminates wax thermostat that results in a coldest day temperature set point driving the minimum operating temperature. This results in very high oil temperatures at ambient above 50°F Extends oil life, extends air end life (15°F increase in temperature, reduces life 5%) 17% increase in oil life!

8 Additional Features Heat Exchangers Large Separator Tank
Single row core for ease of cleaning Cool box (blower fan) to reduce component temperature Reviewing hot box (sucker fan) for future low ambient capability Bolted hinged front core access to service safely 120°F (49oC) Limiting Ambient Temperature (LAT) – hot ambient capability Fuel cooler is standard - prevents fuel heating at low fuel reservoir levels reducing fuel efficiency and power Large Separator Tank Longer run time between maintenance top-off of the oil level Less degradation of the oil with more volume – longer air end life Reduced oil carry – 1 ppm More productivity in membrane applications Reduced operating expenses

9 Additional Features Control Panel – Few Changes Simple and reliable Analog gauges for all major parameters Wedge controller to additional service capability Diagnostics NEW / 500 psi Switch

10 Additional Features Cold weather DC orifice and regulation heaters are standard Ether injection hardware installed Pressurized butterfly for lower starting torque Cold start heater kit standard Regulation Simple, mechanical pressure regulation Butterfly unloader valve for years of worry free service Short hose runs to prevent freezing and immediate response from control system

11 Air piping is primarily tube, not metal flex. Longer life!
Additional Features Piping Air piping is primarily tube, not metal flex. Longer life! Only metal flex pipe is the discharge hose (2 piece). Steel tube has less pressure drop and vibration than metal flex. Harness & Electronics Proven Wedge controller in production since 2002 Automotive harness Crimps are soldered Splices are ultrasonically welded Continuous wire printing for ease of tracing and sealed connectors to handle harsh environments Centralized fuse location Proven sealed transducers, switches, and temperature probes

12 Key Take-aways The Ingersoll Rand XXHP1300/XHP1500FCAT: Robust design creates the most durable product on the market Innovative features reduces airend oil degradation, resulting in long airend life and hours between rebuild Single wall coolers for ease of cleaning Doosan Infracore company promise, Service & Support Beyond the Customers Expectations.

13 General Data MANUFACTURER Doosan Infracore MODEL
Ingersoll Rand XHP1170FCAT Ingersoll Rand XXHP1250-XHP1450FCAT ENGINE TIER3 TIER 3 Make CATERPILLAR Model C-15 C-18 # of Cylinders 6 Cylinder Bore(in/mm) 5.4 (137) 5.71 (146) Cylinder Stroke (in/mm) 6.73 (15.2) 7.2 (183) Displacement (cu in/l) 923 (15.1) 1,104 (18.1) Rated Speed (rpm) 1800 1625 / 1850 Idle Speed (rpm) 1350 Rated Speed 540 700 Fuel/Cooling DIESEL/WATER Electrical Volts/Batteries, CCA Optional: 24 / (2) 1400 CCA Engine Oil Capacity US Quarts/Liters 44 (41.7) 40 (37.9) Radiator Coolant Capacity US Gal/Liters 15.2 (57.5) 12.1 (45.8) Altitude Capability (Feet/Meters) 14,500 (4419) Fuel: GPH/LPH 50% Load 21.1 (79.9) 30.2 / 28.7 (114/99) 100% Load 23 (87.1) 33.4 / 34.9 (126/124) COMPRESSOR ISO-1217  ISO-1217 Type ROTARY SCREW TWO STAGE Ingersoll Rand HR2.5 HR4 Free-Air Delivery (cfm/M3min) 1170 (33.13) 1250/1450 (35.4/41.4) Rated Operating Press (psig/bar) 350 (24.1) 500/350 / (34.0/24.1) Pressure Range (psig/bar) 150 to 375 (10.3 to 25.9) ( ) Air Discharge Outlet Size (inches NPT/mm) 3.0 NPT Air DischargeOutlet Quantity 1 Separator Tank Volume (US Gal/Liters) 92.5 (350) 77.1 (292) Oil Capacity (US Gal/Liters) 62 (234.7) 85 (322) DIMENSIONS WITHOUT RUNNING GEAR Open Frame Overall Length (in/mm) 154 (3912) 184.1 (4676) Overall Width (in/mm) 88.5 (2248) Overall Height (in/mm) 87 (2210) 89 (2261) Shipping Weight (lb/kg) no fuel 11,100 (5035) 16,123 (7313) Working weight (lb/kg) with fuel NA Add 300# (136 kg) for AC AC Included.

14 Warranty Standard warranty 1-year / 2,000-hr. warranty on package including oil cooler! Engine warranty 1-year / unlimited-hr. warranty on engine from Caterpillar Airend warranty 2-year / 4,000-hr. warranty standard 5-year / 10,000-hr. warranty with use of Doosan filters and fluids


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