1. Younglae Chung(knight@opensg.net)
Vibration Monitoring System Proposal
Younglae
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2. Table of Contents Introduction of System System Architecture
Background and Summary
Purpose of System
Feature and Strength of System
System Architecture
Reference Case
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3. Vibration Monitoring System
1. Background and Summary
Ⅰ. Intro of System
Necessity of System is emerged about stability and productivity of equipment such as Real time Vibration Sensor Data acquisition/Monitoring and Diagnosis and Predict of Error by analyzing to predict deterioration equipment and increase of time available.
Real time Vibration Sensor Data acquisition/Monitoring
Vibration Monitoring System
Diagnosis and Predict of Error by analyzing
Record of equipment management and Patterning of Vibration Sensor Data

4. 2. Purpose of System
Ⅰ. Intro of System
Prevent unexpected breakdown of equipment utilizing Vibration Sensor Data and System buildup to improve of equipment stability and short breakdown time
Prevention unexpected breakdown of equipment  Improvement of equipment stability & Shorten down time
objective
Direction
Vibration Sensor Data integrated Monitoring
Simplify measure in failure management
Simplify view for each user (UI/Report)
Simplify
Framework  .NET framework
Standardization of acquisition sensor data
Standardization of Vibration Monitoring task of equipment
(Real time Status Diagnosis, Predict/Record of equipment management)
Standardization
Input Vibration Sensor Data
Management of Vibration Sensor Data Trend
Logic modulation of Vibration Sensor Data diagnosis and predict
Consistency
Vibration Monitoring System

5. 3. Feature and Strength of System
Ⅰ. Into of System
Strength of Vibration Monitoring System feature in flexibility and expansibility based on .NET Framework
Monitoring Server
Equipment Status/Record of management
Vibration Data Analysis
DAQ Management
Real time Messaging
DAQ
Real time
data acquisition
Remote config
Multiple protocol correspondence
Main Features
Various Monitoring View about Vibration Sensor Data
Input Data of Vibration Pattern
Vibration Monitoring Solution
Shift Working Personnel Inform
Various Alarm Condition Setting
Alarm/Reporting

6. Table of Contents System Architecture Introduction of System
System Diagram
DAQ – Sensor EDA
Operation Environment
Vibration Sensor Specification
Reference Case
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7. 1. System Diagram Wireless Gateway Monitoring Server Stocker EQ Status
Ⅱ. System Architecture
Wireless Gateway
Stocker
Monitoring Server
EQ Status
Sensor
DAQ
Alarm
Sensor EDA (OpenSG)
WCF
Client
UI Dispatcher
Monitoring DB
WCF

8. Server Message Handler Monitoring Layout View
2. System Architecture
Ⅱ. System Architecture
DAQ
Sensor EDA (OpenSG)
Monitoring Server
Server Message Handler
WCF
Windows Server 2008 R2
Message Parser
TIB/RV, OPC, HSMS Lib
Message Handler
AppFabric
IIS 7.5
.Net Framework 4.0
Client
Monitoring Layout View
Monitoring Controls
WPF
.Net Framework 4.0
Windows 7 이상
WCF
Monitoring DB Server
SQL Server 2008 R2
WCF
Monitoring Server - Record to DB receiving data from DAQ
- Diagnosis and predict of Error utilizing Vibration Sensor Data
- Transmit Vibration Sensor Data and Status of Facilities to Client
Monitoring Client - Vibration Monitoring
- Alarm expression/reset of Equipment

9. 3. DAQ – Sensor EDA Sensor EDA Ⅱ. System Architecture Sensor EDA
Monitoring
System
Sensor EDA
Various Field-bus(Modbus TCP, PLC, EtherNet/IP) Support
Various Sensor Type Support(Vibration Sensor, Power Supply
Sensor, Temperature-Humidity Sensor etc.)
Number of maximum receptible sensor : 1,200 points (Modbus SH SDAS-4AD standard)
Sensor Scan minimum Interval : 10 millisecond(Modbus TCP standard)
Reload support concerning change of Config and parameter
Sensor EDA PC
Wireless Gateway
Particle Counter
Wattage
PLC
Sensor #n

10. Vibration Monitoring System Operation/Management Environment
4. Operation Environment
Ⅱ. System Architecture
Choose the Vibration Monitoring System considering Versatility and Stability as below
Vibration Monitoring System
Operation/Management Environment
Versatility
Stability 1 2
Client
Monitoring Server
Windows 7 over
.NET Framework v4.0
Windows 2008 R2 over – WAS(IIS 7.5)
.NET Framework v4.0 3
Monitoring DB Server
Windows 2008 R2 over
SQL Server 2008 R2 over

11. 5. Vibration Sensor specification
Ⅱ. System Architecture
Smart sensor
Vibration Sensor
Spec : BeanDevice AX-3D
Maker : BeanDevice
Dimensions : 55*80*21(d)
BeanDevice® AX-3D main presentation video
1ea Gateway + 40ea Sensor
Wireless accelerometer (measurement range ± 2g, ± 10g)
BeanDevice® AX-3D-Wireless Sensor Network
dedicated to health monitoring on bridge
Watertight IP66 aluminum enclosure
Input Power : 12V 1.25A

12. 5. Vibration Sensor Specification
Ⅱ. System Architecture

13. Table of Contents Reference Case Introduction of System
System Architecture
Reference Case
Sensor EDA
Monitoring System
Task Portal System
Equipment Control System
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14. 1. Sensor EDA Ⅲ. Reference Case Sensor EDA Reference screen
EQPID
Application
- A company FAB Electronic Sensor, Temperature-Humidity Sensor Data acquisition
- B company FAB Photo Equipment Particle Counter Data acquisition

15. Monitoring System(AIMS) – Equipment/Distribution Integrated Monitoring
Ⅲ. Reference Case
Monitoring System(AIMS) – Equipment/Distribution Integrated Monitoring
Reference screen

16. Monitoring System(AIMS) – Equipment/Distribution Integrated Monitoring
Ⅲ. Reference Case
Monitoring System(AIMS) – Equipment/Distribution Integrated Monitoring
Reference screen
Application
- A company FAB, Module whole application
- B company semiconductor Back-end whole application
- C company semiconductor FAB application

17. 3. Task Portal System Ⅲ. Reference Case Task Portal System
Reference screen
Application
- A company FAB
- B company semiconductor FAB

18. Equipment Control System – Stocker Control System
Ⅲ. Reference Case
Equipment Control System – Stocker Control System
Reference screen

19. Equipment Control System – AGV Control System
Ⅲ. Reference Case
Equipment Control System – AGV Control System
Reference screen

20. Thank you for attention
Vibration Monitoring System
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