1. Welcome to StoneL Training 2010!
Day 1 Training
Sept. 19, 2007
Welcome to StoneL Training 2010!
Valve Communication (A)

2. StoneL Our Focus: Valve Monitoring Discrete Valve Control
Valve Communication
Communication Networking
Discrete Valve Diagnostics

3. About StoneL Approximately 50 Employees (12 Degreed Engineers)
Ship Approximately 6,000 Valve Monitors/VCTs Each Month (Does Not Include Accessories and Communication Networking Components)
Continuing strong growth in “Communication Based” Product
Products Used by Most Process End-Users Throughout the World

4. StoneL Quality ISO 9001 Registered (North American & International)
Ongoing Approvals for Use in Hazardous Areas Around the World (North American, Europe, China, India, Russia; In Process for Korea, Brazil, Japan)
Warranties Meet or Exceed Industry Average - Two years mechanical parts - Five years electronic modules

5. StoneL Technology Focus
Solid State Position Sensing (Batch Control Focus)
Integrated Communication Protocols
Communication Networking Components
Pneumatic Control Valving
Mechanical Platform Expertise (Rapid Design & Prototyping)
Specifically Designed for Process Environments.

6. Distribution Composition
North American Channels – 4 StoneL Sales Managers
49 Stocking Reps and Distributors
17 Valve OEMs
Europe, Middle East & Africa – 1 StoneL Sales Manager
6 Total Channels
1 Manufacturing Licensee
Asia Pacific– 1 StoneL Sales Manager
11 Total Channels
Latin America – 1 StoneL Sales Manager
7 Total Channels

7. Working with Channels to Provide End-User Value
Value Generation
StoneL Products & Support
Technology Provider
Problem Solver
Application Support
Complete Valve Automation

8. Your Training Theoretical Concepts Product Training & The Competition
Practical Applications
Open Book Review/Testing

9. Schedule in your folder.
Training Schedule
Training Day 1 – Valve Communication & Control - Sensors & Communication Hazardous Areas & Safety Instrumented Systems - ValvePoint Platforms
- Axiom Basics and Specialty Capabilities
StoneL Tour
- Case Studies Review & Exam
Dinner at Pebble Lake Club House
Schedule in your folder.

10. Your Trainers Today Wally Stommes President Ross Kunz
Director, Dev & Eng
Michael Woodhead
Director, Sales
Erik Naumann
RSM, East US
Greg Hadley
RSM, Central US
Dale Ruckman
RSM, South US

11. Hazardous Area Review Day 1 Training Sept. 19, 2007
Valve Communication (B)

12. Presentation Outline Describe Hazardous Areas & Protection Concepts
Networks and Hazardous Area Concepts
StoneL Products with Protection Concepts

13. General Purpose Protection Standards
North American Standards
National Electrical Manufacturers’ Association (NEMA)
Most Significant Ratings: Type 4; Waterproof, Dirt Proof, Ice Proof - Type 4X; Same as Type 4 & Corrosion Proof - Type 6; Same as Type 4 & Temporarily Submersible
International Standards
International Electrotechnical Commission (IEC)
IP (Ingress Protection) Ratings Most Significant Ratings:
I - Protection Against Solid Bodies P - Protection Against Liquids
I - 5; Dust Protected P - 5; Protected Against Water Jet
- 6; Dust -tight ; Protected Against Heavy Seas ; Protected from Temporary Immersion

14. Hazardous Area Classifications – North America

15. Hazardous Area Classifications– North America

16. Hazardous Area Classifications - International

17. Hazardous Area Classifications – Europe (ATEX)

18. US & International Comparisons

19. Area Classification Example
Tank Vents
Area Classification for a fixed-roof tank venting a heavier than air gas
Zone 0 (Div 1)
Zone 1 (Div 1)
Zone 2 (Div 2)
Bund wall

20. Hazardous Area Temperature Classifications
Temperature Classes
Define maximum surface temperature of Field Device; Gases may ignite due to thermal conditions.
Gas Ignition Temperature
T Classes
700
Ammonia 630
Methane 595
Hydrogen 560
Propane 470
Ethylene 425
Butane 365
600
500
T ºC
400
Cyclohexane 259
Diethyl Ether 170
Carbon Disulphide 100
300
T ºC
200
T ºC
Note: T ambient = 40 ºC
T ºC
100
T ºC
T ºC
StoneL products are T5 rated or better.

21. Area Classifications Used in North America
Day 1 Training
Sept. 19, 2007
Area Classifications Used in North America
Typically Greater Use of Hazard Protection To Assure Greater Safety
All Process Areas
Hazardous Process Areas
Valve Communication (B)

22. Protection Compliance
Manufacturers May Use Ratings on Labels Even Though Non Third Party Approved - Trend is toward Third Party Approval before Users Accept - OSHA Requires Electrical Apparatus be Approved by Third Party but does not Enforce
Third Party Approval Agencies; Equipment must be Tested by Third Party to NEC Standard to have Logo on Label: North American Market CFMUS European (ATEX)
- Japan Brazil
- China
SHARON –
Add IEC/QAR? logo

23. Protection Concepts & Network Protocols
Day 1 Training
Sept. 19, 2007
Protection Concepts & Network Protocols
Area Classification Protection Concepts Network Protocol
Class I & II Division 1 Explosion Proofing Most Networks
Intrinsic Safety Foundation Fieldbus Profibus PA
Class I & II Division 2 All Division 1 Concepts Division 1 Networks
Nonincendive Equipment Most Networks
Tray Cable Systems Most Networks
Nonincendive Field Wiring Foundation Fieldbus Profibus PA AS-Interface
Valve Communication (B)

24. Explosion Proofing Basic Concept
Day 1 Training
Sept. 19, 2007
Explosion Proofing
Basic Concept
Contain ignition inside Conduit System and Enclosures
Cool Gases to Prevent Ignition Outside of Containment Vessels
Advantages
Well Understood in North America
Unlimited Power for Instrumentation/Bus Circuits
Disadvantages
Deterioration in Conduit and/or Housing can Degrade Protection
Enclosures May not be Opened with Circuits Energized
Bulky Conduit and Enclosures are Expensive, Space Consuming and Inflexible
Valve Communication (B)

25. Hazardous Area Protection Concepts
Seal Off Requirements Used to prevent propagation of ignited gases into and out of enclosure - Not required with Nonincendive Devices - May be required with Explosion Proof Devices in Division 1
All Nonincendive Platforms eliminate seal offs. Quartz QX
series also eliminates seal offs in division 1 (US) areas!

26. Network (Division 1 and 2)
Day 1 Training
Sept. 19, 2007
Network (Division 1 and 2)
Hazardous Area
Valve Communication (B)

27. Network Economic Analysis
Day 1 Training
Sept. 19, 2007
Network Economic Analysis
Conventional AS-I FF *
Computer I/O; Master/Gateway $ $ $
Conduit, Cable Tray, Wiring & Fittings $ 1,600 $ $
Valve Monitor/VCT with Pneumatic Valve $ $ $ 1100
Switched Protected Drop Connector NA $ $
Installation & Commissioning Labor $ $ $
Power Supply $ $ $
Total Installed Cost $ 3,040 $ 1, $ 2,220
* FOUNDATION Fieldbus is not directly comparable. Analog instruments may require less adder over conventional 4 to 20 Ma instruments making this system cost effective when combining analog and discrete field instruments on the same segment. Functionality for FOUNDATION Fieldbus devices is also significantly greater, offering increased diagnostic and operational capabilities.
Valve Communication (B)

28. StoneL Components www.stonel.com Quartz series with aluminum covers
Day 1 Training
Sept. 19, 2007
StoneL Components
Quartz series with aluminum covers
JM series with Aluminum covers
Valve Communication (B)

29. Intrinsically Safe Circuits
Day 1 Training
Sept. 19, 2007
Intrinsically Safe Circuits
Basic Concept
Prevents Ignition of Gases
No Ignition Under Normal or Abnormal Circumstances
Limit Electrical Energy Input and Energy Storage
Provide Over Voltage and Short Circuit Protection
Advantages
Low Cost Wiring and Instrumentation Enclosures
No Shock Hazard
Instruments May be Serviced While Hot
Disadvantages
Limited Power Delivery Holding Maximum Number of Devices per String to 4 or 5
Use of Barriers Drops Available Voltage to Instruments
Communication Protocols Limited to Those with Physical Layer (FF H1 and Profibus PA)
Ignition Source
Explosion
Triangle
Oxidizer
Flammable Mixture
Valve Communication (B)

30. FISCO Application Barrier C1 T1 T2 T3 T4 Hazardous Area
Day 1 Training
Sept. 19, 2007
FISCO Application
Tag Vmax Imax Pmax Inom
V mA W mA T T
T3 (VCT)
(Piezo)
T4 (VCT)
(Piezo) C
Voc Isc Po Inom
Barrier
Required
Barrier (Repeater)
Selected
Barrier C1 T1 T2 T3 T4
Hazardous Area
Valve Communication (B)

31. Multiple Barrier/Repeater on Same H1 Segment
Day 1 Training
Sept. 19, 2007
Multiple Barrier/Repeater on Same H1 Segment
Single Host and LAS controls several spurs
Single Power Supply
Barrier/Repeaters Enhance Signal and Provide IS Protection
Field Devices Matched to Individual Barrier/Repeaters
Hazardous Area
Valve Communication (B)

32. Day 1 Training
Sept. 19, 2007
Bus Network Protocols
Use Physical Layer (FF H1 or Profibus PA)
May use FISCO devices with Entity Concept but not Entity Approved Devices with FISCO
Valve Communication (B)

33. Network Economic Analysis
Day 1 Training
Sept. 19, 2007
Network Economic Analysis
Conventional FF
Computer I/O; Master/Gateway $ $ 50
Barriers $ $ 190
Conduit, Cable Tray, Wiring & Fittings $ $ 220
Valve Monitor/VCT with Pneumatic Valve $ 560* $1060*
Protected Drop Connector $ $ 70
Installaton & Commissioning Labor $ $ 150
Power Supply $ $ 30
Total Installed Cost $1,690 $1,770
* Analog instruments may require less adder over conventional 4 to 20 Ma instruments making this system cost effective when combining analog and discrete field instruments on the same segment. Functionality for FOUNDATION Fieldbus devices is also significantly greater, offering increased diagnostic and operational capabilities.
Valve Communication (B)

34. StoneL Components www.stonel.com Passive Drop Connectors
Day 1 Training
Sept. 19, 2007
StoneL Components
Passive Drop Connectors
FF Eclipse, Dual Module and Axiom
FF I/O Modules Approvals
Valve Communication (B)

35. Nonincendive Equipment
Day 1 Training
Sept. 19, 2007
Nonincendive Equipment
Basic Concept
Enclosures must be rated at least NEMA 4 or 4X and Contain Electrical Apparatus which has no Arcs or Sparks (solid state) or Arcs are Contained within an Hermetically Sealed Chamber
Surface Temperatures of Components must not exceed maximum Temperature ratings for area
Advantages
Lower Cost Enclosures
Less Space Consumed
Enclosures May be Opened with Circuits Energized
No Seal Offs are Required
Non-Metallic Enclosures Acceptable
Substantial Electric Power for Instrumentation
Disadvantages
Circuits have Electric Shock Hazard (May not be manipulated while energized)
Division 2 Areas Only
Valve Communication (B)

36. + Network (Division 2 Only)
Day 1 Training
Sept. 19, 2007
Network (Division 2 Only)
Hazardous Area
Valve Communication (B)

37. + Network Economic Analysis
Day 1 Training
Sept. 19, 2007
Network Economic Analysis
Conventional AS-I FF *
Computer I/O; Master/Gateway $ $ $
Conduit, Cable Tray, Wiring & Fittings $ 1,400 $ $
Valve Monitor/VCT with Pneumatic Valve $ $ $ 1120
Switched Protected Drop Connector NA $ $
Installation & Commissioning Labor $ $ $
Power Supply $ $ $
Total Installed Cost $ 2630 $ $ 2010
* FOUNDATION Fieldbus is not directly comparable. Analog instruments may require less adder over conventional 4 to 20 Ma instruments making this system cost effective when combining analog and discrete field instruments on the same segment. Functionality for FOUNDATION Fieldbus devices is also significantly greater, offering increased diagnostic and operational capabilities.
Valve Communication (B)

38. + StoneL Components FieldRack FieldBlock (FN) PowerSupplies
Day 1 Training
Sept. 19, 2007
StoneL Components
FieldRack
FieldBlock (FN)
PowerSupplies
JM, FieldBlock, Quartz, Eclipse ECN, VCTs
Hawkeye with I/O
Valve Communication (B)

39. Tray Cable Basic Concept
Day 1 Training
Sept. 19, 2007
Tray Cable
Basic Concept
Limited Power to Circuit of less than 100 Watts to Minimize Ignition & Shock Hazard (PLTC) or Current Limited from 3 to 5 Amps with maximum of 150 VAC (ITC)
Utilize Special Cabling (PLTC or ITC) in Cable trays or with General Support Structures
Advantages
Significant Power for Bus Networks
Low Cost Wiring and Instrumentation Enclosures
Limited Shock and Ignition Hazard (Class 2 Circuits)
Suitable for all bus networking Protocols
Easy to Understand and Apply
Disadvantages
Little Knowledge of PLTC or ITC Wiring Concepts
Suitable for Division 2 Only
Valve Communication (B)

40. Network Field Enclosures Same as NIE Field Wiring
Day 1 Training
Sept. 19, 2007
Network
Field Enclosures
Same as NIE
Field Wiring
ITC (Instrument Tray Cable) Used with Power limited to 150 Volts and 5 Amps
PLTC (Power Limited Tray Cable) Used with Max of 100 watts & 60 Volts (Class 2 Approved Power Supply)
Used in cable tray systems
Must have 2 inch Separation or Mechanical Barrier from Higher Power Circuits
Both may be Used as Open Wiring Mechanically Protected by Angles, Struts or other Mechanical Means or Supported by Messenger Wire
Both may be Used as Open Wiring where Cable Complies with Metal Clad or Follows Div 2 Ex Wiring Rules (Liquidtight etc.)
Connections
Approved Ex Fittings
Quick Connectors with Special Provisions
Compression Fittings Installed to Avoid Stress at the Cable Terminations
Field Instrument Components
Valve Communication (B)

41. + Network Economic Analysis
Day 1 Training
Sept. 19, 2007
Network Economic Analysis
Conventional AS-I FF *
Computer I/O; Master/Gateway $ $ $
Conduit, Cable Tray, Wiring & Fittings $ $ $
Valve Monitor/VCT with Pneumatic Valve $ $ $ 1,120
Switched Protected Drop Connector NA $ $
Installation & Commissioning Labor $ $ $
Power Supply $ $ $
Total Installed Cost $ 1,880 $ $ 1720
* FOUNDATION Fieldbus is not directly comparable. Analog instruments may require less adder over conventional 4 to 20 Ma instruments making this system cost effective when combining analog and discrete field instruments on the same segment. Functionality for FOUNDATION Fieldbus devices is also significantly greater, offering increased diagnostic and operational capabilities.
Valve Communication (B)

42. + StoneL Components www.stonel.com FieldRack
Day 1 Training
Sept. 19, 2007
StoneL Components
FieldRack
Power Supplies (Class 2 approved) JM
FieldBlock
Quartz, Axiom, Prism, Eclipse EN
Hawkeye with I/O VCTs
Wire (ITC and PLTC rated)
Valve Communication (B)

43. Bus Networking Guide

44. Bus Networking Guide

45. Final Considerations
Wiring Guidelines Based on Protection Concepts Only (Consideration Should Made for Noise, Mutual Inductance and Grounding Isolation)
StoneL will Provide Design Consultations

46. Hazardous Area Protection Concept Questions
1. Which protection concepts may be used in Div 1 areas? Which may be used in Div 2 areas?
2. Which protocols may be used in both Div. 1 & 2 areas?
3. Which protection concepts may be used with AS-Interface? Which may be used with Foundation Fieldbus?
4. If you are in a Div 2 area which protection concept would you use with AS-Interface? Why would you use this protection concept?

47. Hazardous Area Review Day 1 Training Sept. 19, 2007
Valve Communication (B)