1. HART Protocol Communication Solution for Smart Instrumentation
Day 2 Training - Technical
Sept. 18, 2008
HART Protocol Communication Solution for Smart Instrumentation
Process Networking (B)

2. Day 2 Training - Technical
Sept. 18, 2008
Hart Protocol
HART (Highway Addressable Remote Transducer)
Developed by Rosemount in the mid 1980s for use with smart instrumentation
Became an open protocol / Hart User group was formed in 1990
Bidirectional communication protocol that provides for data transfer between smart instrumentation and a host system
Process Networking (B)

3. Day 2 Training - Technical
Sept. 18, 2008
Hart Applications
Device Configuration
Device Diagnostics
Device Troubleshooting
Accessing additional data provided by smart instrument
Process Networking (B)

4. Axiom with Diagnostics Detect automated valve problems
Axiom Diagnostics
Web Cast
Axiom
with Diagnostics
Detect automated valve problems
. . . before they shut down your process
Thank you again for joining us. Your presenters are Wally Stommes and Bob Jenson. The session will now begin with host and moderator Wally Stommes. Welcome Wally.
Jan. 29, 2010

5. Reasons for Automated On/Off Valve Failures
Axiom Diagnostics
Web Cast
Reasons for Automated On/Off Valve Failures
StoneL developed the Axiom with diagnostics after reviewing data from end-user studies we completed the past few years. What we heard from your customers is that identifying potential failures in their environment is important because they can avoid plant shutdowns and that translates into saving money. With the Advanced Diagnostics in our Axiom, the data provides a window into what is happening with the valve performance and solenoid failure and leaking top the list. Followed closely behind by valve sticking. With that in mind let’s look at the diagnostic capabilities the Axiom.
Jan. 29, 2010

6. Diagnostics Promise to Improve Uptime and Reduce Maintenance Cost
Axiom Diagnostics
Web Cast
Diagnostics Promise to Improve Uptime and Reduce Maintenance Cost
Anticipate valve/actuator failure preventing potential process shut down
Develop optimal maintenance scheduling
Determine problem cause faster reducing maintenance time
Access key information from control room to determine operating health
Perform remote settings and calibration
Diagnostics Promise to Improve Uptime and Reduce Maintenance Cost
Seeing the data allows them to Anticipate valve/actuator failure… preventing potential process shut down due to a catastrophic failure during operation.
Knowing which valves need to maintained and which don’t helps Develop optimal maintenance scheduling. If there is a problem, determining the cause immediately leads to reduced maintenance time because the issue is corrected quickly. Process users want to access key information from the control room. They can determine operating health when they know the condition, the reasons, and the symptoms of failure. Additional savings in time and money are realized because settings and calibration can be performed remotely.
Jan. 29, 2010

7. Key Benefits of Axiom Diagnostic Models
Axiom Diagnostics
Web Cast
Key Benefits of Axiom Diagnostic Models
Remotely calibrate and monitor multiple automated valve conditions.
Identify root causes for failures quickly.
Detect automated valve problems before they shut down the process!
Jan. 29, 2010

8. HART Diagnostics (AMI71)
Axiom Diagnostics
Web Cast
HART Diagnostics (AMI71)
Remote calibration and monitoring
Open and closed switch settings
Identification winking
Pneumatic pressure low and high alarm settings
Monitor exact position, pressure and electronics temperature
2. Identify root causes quickly
Low and high pressure alarms
Malfunctioning solenoid
Stuck pneumatic spool or pilot valve
Stuck process valve/actuator
Predictive Diagnostics
Pneumatic pressure alarms
Open and closed pressure thresholds
Critical parameter trending and baseline comparison
Historical trending of key parameters
Jan. 29, 2010

9. HART Diagnostics (AMI71)
Axiom Diagnostics
Web Cast
HART Diagnostics (AMI71)
Remote calibration and monitoring
Open and closed switch settings
Identification winking
Pneumatic pressure low and high alarm settings
Monitor exact position, pressure and electronics temperature
2. Identify root causes quickly
Low and high pressure alarms
Malfunctioning solenoid
Stuck pneumatic spool or pilot valve
Stuck process valve/actuator
Predictive Diagnostics
Pneumatic pressure alarms
Open and closed pressure thresholds
Critical parameter trending and baseline comparison
Historical trending of key parameters
Jan. 29, 2010

10. HART Diagnostics (AMI71)
Axiom Diagnostics
Web Cast
HART Diagnostics (AMI71)
Remote calibration and monitoring
Open and closed switch settings
Identification winking
Pneumatic pressure low and high alarm settings
Monitor exact position, pressure and electronics temperature
2. Identify root causes quickly
Low and high pressure alarms
Malfunctioning solenoid
Stuck pneumatic spool or pilot valve
Stuck process valve/actuator
Predictive Diagnostics
Pneumatic pressure alarms
Open and closed pressure thresholds
Critical parameter trending and baseline comparison
Historical trending of key parameters
Jan. 29, 2010

11. HART Diagnostics (AMI71)
Axiom Diagnostics
Web Cast
HART Diagnostics (AMI71)
Remote calibration and monitoring
Open and closed switch settings
Identification winking
Pneumatic pressure low and high alarm settings
Monitor exact position, pressure and electronics temperature
2. Identify root causes quickly
Low and high pressure alarms
Malfunctioning solenoid
Stuck pneumatic spool or pilot valve
Stuck process valve/actuator
Predictive Diagnostics
Pneumatic pressure alarms
Open and closed pressure thresholds
Critical parameter trending and baseline comparison
Historical trending of key parameters
What sets the HART diagnostics unit apart is the Predictive Diagnostics.
Jan. 29, 2010

12. AMI71 HART Monitoring Information
Axiom Diagnostics
Web Cast
AMI71 HART Monitoring Information
This is one of the typical display screens available in the application. For instance right here -- CIRCLE Temp -- is the temperature range -- Bob will review this in more detail.
Jan. 29, 2010

13. AMI 71 Historical Trending
Axiom Diagnostics
Web Cast
AMI 71 Historical Trending
Jan. 29, 2010

14. AMI 71 Installation Axiom Diagnostics Web Cast
CIRCLE actuator -- spring return, or double acting.
Plumbed in as normal. Rebreather feature. NEXT SLIDE
Jan. 29, 2010

15. AMI 71 Installation Axiom Diagnostics Web Cast
Standard output, can have Intrinsically Safe barrier. 24V dc. 12 dc coil, 24v dc output. When going through barrier: drop 6-8volts. 24 volts, delivering 14 to 18v to solenoid.
Feedback: 4-20 milliamp. Directly proportionate to position feedback. What position the automated valve is in. Control room, analog input
HART overlay, translated into DCS, internal modem. External modem available. Hart Signal, USB or Blue tooth. Direct connect possible. Physical wiring connections of the system.
Jan. 29, 2010

16. Asset Management Systems Compatibility
Axiom Diagnostics
Web Cast
Asset Management Systems Compatibility
Using systems that accept EDDL (Electronic Device Description Language)
Download EDD from
Typical EDDL compatible asset management systems include:
Emerson AMS - Siemens PDM
Honeywell FDM
Using systems that run FDT (Field Device Tool)
Download DTM (Device Type Manager) from
DTM is loaded into FDT frame program which is part of DCS or a separate PC
Typical FDT compatible systems include:
- Honeywell FDM - Yokogawa PRM
- Metso FieldCare - ABB AVM
The Electronic Device Description Language -- EDDL -- is a language that the DCS will read for the system to construct a graph.
FDT available soon: difference -- FDT and EDD computer will have frame program will load in device type manager, from our specific device. Data will load and have specific look. Most Computers use both. The super DTM will look at the EDD language, create a DTM and will load into the system to be read.
With a contemporary system, can readily read information. Customers using diagnostics, should be straight forward plug-in with no modifications. HART compatible with current systems.
Next slide is Bob Jenson – introduce him and give him presenting rights
Jan. 29, 2010

17. Axiom Diagnostics - Demos
Web Cast
Axiom Diagnostics - Demos
Software, HART modem and power up connector provides interface to Axiom model with HART diagnostics.
Bob, remember to START CONVERSATION with Wally after you become presenter.
Plug in system wiring, connector to model, power up, solenoid on/off, modem, and use Blue Tooth. Goes to 30 feet minimum for signal, plug in to read, and software for PC, EDD information, and into graphics. As administrator, it was easy to load. AS interface: all cases have capability of the diagnostics shown on screen or ASi demo board. Readily available from StoneL.
WALLY NEEDS PRESENTING RIGHTS – Bob give or Wally take.
Jan. 29, 2010

18. Axiom Diagnostics – Promo Materials
Web Cast
Axiom Diagnostics – Promo Materials
Literature
This 4-page brochure is available electronically on the web site now and will be printed in a few weeks.
Watch your for how to order printed copies.
Web
Find complete AXIOM details and model selection options on pages 4-9 of the ValvePoint catalog. Use this new brochure as a supplement to the catalog.
Right now the brochure is electronic format – download from web. Plans to print “soon”.
I want to also mention the value of reviewing the Installation, Maintenance and Operating Instructions. IMOs show details for how to hookup, and look at from EDD and DTM perspective.
The Web site is being updated. Some information is already posted. Watch for updates to this Axiom home page.
Jan. 29, 2010

19. Axiom with Diagnostics Detect automated valve problems
Axiom Diagnostics
Web Cast
Axiom
with Diagnostics
Detect automated valve problems
. . . before they shut down your process
Thank you again for joining us. Your presenters are Wally Stommes and Bob Jenson. The session will now begin with host and moderator Wally Stommes. Welcome Wally.
Jan. 29, 2010