1. Stanchion Post Warning Lines Product Information and Installation Manual

2. Where to Use Warning Lines
Per OSHA, when work is infrequent and temporary in nature.
How far away from the edge
Designated work areas
(b)(13) Work on low-slope roofs.
(b)(13)(i) When work is performed less than 6 feet (1.6 m) from the roof edge, the employer must ensure each employee is protected from falling by a guardrail system, safety net system, travel restraint system, or personal fall arrest system.
(b)(13)(ii) When work is performed at least 6 feet (1.6 m) but less than 15 feet (4.6 m) from the roof edge, the employer must ensure each employee is protected from falling by using a guardrail system, safety net system, travel restraint system, or personal fall arrest system. The employer may use a designated area when performing work that is both infrequent and temporary.

3. Typical Applications:
Roofing Work
HVAC Repair
Inspections
INSTALLATION REQUIREMENTS:
1.) POSTS TO BE INSTALLED EVERY 25'
2.) MINIMUM 25' OF CABLE BETWEEN EACH POST
3.) 4 FLAGS PER 25' 
4.) 8 ZIP TIES PER 25'
25’
25’
WL CORNER
WL END
WL INTER.
25’
WL END

4. Typical Warning Line Components
Warning Line Base Plates 1
Yellow Warning Line Cable 2
Warning Line Stanchions 3

5. Typical Warning Line Components
Yellow Warning Line Flags
and Zip Ties 4
Turnbuckles and Corner
Connections 5
Crosby Clips 6

6. Typical Warning Line Components
Thimble 4
End Connections and
Corner Connections 5
Plastic PVC Sleeve 6

7. Installation Instructions
Layout the Base Plates where the warning line perimeter is to be located - Every 25’
Thread the stanchion into the receiver welded to the base plate, making sure the hole for the warning line cable is located on top of the stanchion post. This allows the yellow warning line cable to pass through stanchion post

8. Installation Instructions
Place yellow PVC sleeve over the threaded stanchion post
Thread the 5/8” nut and washer on to the stanchion until they are just below the hole

9. Installation Instructions
Cut the warning line cable to the length needed to cover one side of the roof perimeter plus an additional one foot
Place thimble inside eye of turnbuckle and terminate cable using one thimble and three Crosby Clips at both ends
Terminate one end of the cable using one thimble and three Crosby Clips at both ends
Run the cable through all the intermediate stanchions and tighten down the acorn nut until it compresses the cable

10. End Connections Straight Run
Place eye bolt into hole located on top of stanchion post and secure with nylon lock nut
Place eye bolt into hole located on top of stanchion post and secure with nylon lock nut. Attach turnbuckle to eyebolt on both sides of end connections and tighten warning line to desired tension.

11. End Connections 90 Degrees
Place the two end of the turnbuckle into eyebolt and secure with cotter pin
Place eye bolt into hole located on top of stanchion post and secure with nylon lock nut
Place thimble inside eye of turnbuckle and terminate cable using one thimble and three Crosby Clips at both ends
Terminate one end of the cable using one thimble and three Crosby Clips at both ends
Run the cable through all the intermediate stanchions and tighten down the acorn nut until it compresses the cable

12. Warning Line Flag Installation
Install flags onto cable (4 flags between each stanchion)
Place yellow zip ties into warning flag and tighten around warning line cable cut off excess zip tie as needed

13. Contact Info
Address : Sperry Drive. Westlake, Ohio 44145
Phone No : (440) | Toll Free : (800)
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