1. Undulator Assembly and Installation Planning
Rodd Pope, SLAC

2. By Scott Doran, ANL UNDULATOR CELL ASSEMBLY
NEXT CELL UNDULATOR SHOWN FOR CLARITY

3. By Scott Doran, ANL UNDULATOR CELL ASSEMBLY
NEXT CELL UNDULATOR SHOWN FOR CLARITY

4. Collaboration Roles and Responsibilities (abridged)
ANL – Stephen Milton Geoff Pile
Design the System and Sub-assemblies minus WPM/HLS
Supply Designed Sub-assemblies
Provide Expertise
SLAC Metrology – Robert Ruland
Design and Supply WPM/HLS System
Undulator Tuning & Quadrupole Measurement
Develop and Test Fiducialization Procedures
SLAC Assembly & Installation – Ben Poling
Girder Assembly
System Installation
Material Handling and Storage

5. Assembly, Installation, and Maintenance Group
Undulator Assembly, Installation and Maintenance Group (U-AIM)
Supervisor – Ben Poling
Principal Technician – Ed Akerstrom
Principal Technician – Nick Horton
Material Handling, Assembly Preparation, Installation Planning
Three Engineering Assistants
Michelle Chan, William Rowan, Austin Schuh
Summer Support of Design, Engineering, Production Activities

6. Assembly – Installation Outline
Receive Assemblies, Sub-assemblies, and Kits
Inspect, Modify, Store
Girder Rough Assembly
Girder Precision Assembly
Anchor Installation (Davis-Bacon)
Pedestal Installation (Davis-Bacon)
Girder Installation (Davis-Bacon) and Mover Startup
Vacuum System Completion
WPM/HLS Installation and Startup
Undulator Magnet Installation

7. Assembly, Install, & Storage Space
Undulator
Tunnel
B081 – MMF
Tuning/Fiducialization
- B033 GLAST: Limited space, other groups vying for space
- B006 SSRL/ILC: More limited space than B033, requires ~$30k to cleanout
- B750: Much space, dirtiest, access may be limited by construction
B750 – Storage/Assembly

8. Undulator System Girder Assembly
Precise/Vacuum Assembly performed in a control environment
Field Installation

9. SLAC Magnetic Measurement Facility Wolf, Zachary, LCLS Management Presentation, April 11, 2006, Slide 3
Floor plan divided into three functional areas
Magnetic Measurements (± 0.1º C)
Fiducialization and Assembly (± 1º C)
Storage (± 2.5º C)
Assembly Area
Storage and Queuing
LCLS-TN-04-1

10. Schedule, Summary

11. Component Delivery Schedule – 7/10/07
Actual
Plan

12. Component Deliveries by 1/10/2007 (+6 Months from Now)

13. Next Six Months WPM and HLS Hardware Delivered Undulators RFI
Component Deliveries Minus RF BPMs and Vacuum Chambers
Cable Plant
Design Review Complete
Procurements Placed for Materials and Labor
Early Occupancy of Undulator Hall
Pedestal Installation Contract Let
Girder Installation Contract Out for Bid

14. End of Presentation

15. Component Delivery Schedule – 2/10/07

16. By Scott Doran, ANL
SHORT BREAK

17. SHORT BREAK CROSS SECTIONS
By Scott Doran, ANL
SHORT BREAK CROSS SECTIONS

18. By Scott Doran, ANL
LONG BREAK

19. LONG BREAK CROSS SECTIONS
By Scott Doran, ANL
LONG BREAK CROSS SECTIONS

20. Component Delivery Schedule

21. Girder Assembly Flow ANL Supplied ANL Supplied
- Insert isometric view of undulator system
- Insert table of components that make-up the undulator system assembly work