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KAIZEN®/ Lean Assessment
Welcome to Audit KAIZEN®/ Lean Assessment June 24-27, 2013, Abuja
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Agenda Management Priorities Highlights Some Metrics Way Forward
Potential Benefits Q & A
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Top Management Direction: OE Imperatives for BE
Improve Customer Satisfaction: Room supplies; Food variety, quality & service Upgrade facility and guest amenities for improved guest perception of VFM Reduce procurement lead time & delivered item cost Reduce % Operating Cost (Food, Energy, R&M) Improve employee morale and engagement in continuous improvement
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Management Priorities & Challenges
Customer value Improved customer experience, satisfaction Reduced Room turnaround time /Smooth Guest check-in Improved Room Service delivery -quality performance Timely availability of Room supplies Timely approval, procurement & product availability Service delivery for short-notice events Shareholder/ Management value Reduced % Food cost Reduced Repairs & maintenance bill Lower overall operating cost Reduced energy bills Replacement of aged equipment & infrastructure Employee engagement (issues) Improved safety & security Ownership, flexibility, openness to new learning Availability of buses Team deployment and efficiency “One voice” in THTSL Other issues Management of traffic flow and parking Training & support for IT Reduction in “left behinds” Real time guest feedback
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Highlights: Some overall observations
Strengths: Clarity of Top Management OE vision and direction Strong customer orientation and focus Open, progressive management team Excellent property, great potential Challenges & opportunities: Lack of “modern” guest amenities (wi-fi, TV, phone ..) Need for room/ hotel infrastructure upgrade Employee morale needs urgent address
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Some Gemba Observations
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Disorderly storage; difficult to retrieve material
Stores Disorderly storage; difficult to retrieve material
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Kitchen and Laundry Cluttered Workspace; difficult to maintain FIFO (First-in First-out) in cold-store
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Operating Cost Break Up
Operating Cost Break-Up as a % of revenue
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Cost Break Up - Utilities
Energy Cost Break-Up
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F&B Revenue Break Up Food Revenue Break-Up.
35% - Food cost as a % of revenue Beverage Revenue Break-Up. 19.5% - Beverage cost as a % of revenue
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Food and Beverage – Daily Covers
High day-to-day variation in Lunch-Dinner covers (42 data points) Note: This trend needs to be viewed with Actual Lead Time for “short notice” banquets/ events (data recording needs to be initiated)
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Customer Complaints Source of customer complaints
BTQ/Events customer complaints
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Customer Complaints Business centre complaints Laundry complaints
Housekeeping complaints
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Guest Waiting/ Room Turnaround Time (Room TAT)
Room TAT for Last guest check-out time Next guest check-in time for a specific room 18 data points from front office Average 05:12 Median 05:02 Min 00:41 Max 11:47 Large variation observed
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Inventory and Consumption Analysis - Food
No.of Items Inventory Value (NGN) NON-MOVING ITEMS Items with no consumption in Jan-Dec 2012 55 2% SLOW MOVING ITEMS Items with stock of >365 Days 25 10% Items with stock between 100 to 365 Days 41 6% Items with stock between 30 to 100 Days 82 41% MOVING STOCK Items with stock between 7 to 30 Days 77 35% Items with stock between 2 to 7 Days 18 5% Items with stock between 1 to 2 Days 16 197233 0% Items with no inventory in stock 123 Total Items 437 41,134,821 57% NGN TOTAL CONSUMPTION (2012) 800,539,217 AVE DAILY CONSUMPTION 2,193,258 INVENTORY ON HAND (AS ON MAY 31ST 2013) 41,036,811 INVENTORY COVER (DAYS) AT 2012 CONSUMPTION RATE 19 Days
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