1. Helping People make the right decisions …….. when it matters!
John C. Kapron
Sr. Technical Specialist
DTE Energy, Detroit Edison
Process Controls & Technology

2. Agenda About DTE Energy OSIsoft a Key Technology Enabler
DTE – OSIsoft Enterprise Agreement (EA)
Control & Technology Framework
Benefits – OSIsoft Enterprise Agreement (EA)
Distributed Control Systems (DCS)
Large Population of Data
Distributed OSIsoft PI Historians
Business Intelligence
Outage & De-rate
Reliability
Maintenance & Market
Dashboards
KPI’s
Fleet Optimization
WEB Visualizing
Easy Access to Information
Plant Alarm, DCS Real-time WEB Graphics
System Dashboards
Fleet Status Assessment
Engineering Applications
Process Discrete to Data
PMAX, Digital Fuel Tracking, Fuel Cost Framework
Expert Systems
Predictive Monitoring, Optimization

3. DTE Energy - Detroit Edison
Michigan’s largest electric utility with 2.2 million customers
Over 11,080 MW of power generation, primarily coal fired
54,000 GWh in electric sales
$4.7 billion in revenue
DTE Energy - Detroit Edison
Detroit

4. Plants & Performance Center
Greenwood – 785 mw
River Rouge mw
Fermi – 1,100 mw
Monroe – 3,135 mw
Trenton Channel mw
Belle River – 1,260 mw
St Clair – 1,417 mw
Harbor Beach – 103 mw
Performance Center – 11,588 mw

5. History of OSI PI in DTE Energy
Pilot at Monroe PP in 1998
Fossil Generation Fleet 1999
GenOps – EMS Ranger 2001
SOC SCADA– 2002
Fermi Nuclear– 2003
DTE Subsidiaries – 2007
Enterprise Agreement – 2007
Continuous PI Expansion
Magnitude
Functionality
Success!

6. OSIsoft a Key Technology Enabler
Information and Application Integration
Primary data source of process data (current & historic)
Integral part of many Applications (process and business)
Communication Conduit (plant status, fuel cost, control, EMS)
Strategic to DTE Energy’s day to day Operation
Performance Center – Enabling Technology
Equipment Condition Monitoring – SmartSignal
Enables DCS Displays
Process & Market Analysis
DTE – OSIsoft Enterprise Agreement (EA)
Key to the Supply Cabinet
Premium Support

7. Why – OSIsoft Enterprise Agreement?
Large Population of Data
Distributed Control Systems (DCS)
Distributed OSIsoft PI Historians
Business Intelligence
Fleet Optimization
Dashboards
KPI’s
WEB Visualizing
Easy Access to Information
Plant Alarm, DCS Real-time WEB Graphics
System Dashboards
Engineering Applications
Process Discrete to Data
PMAX, Digital Fuel Tracking, Fuel Cost Framework
Expert Systems
Predictive Monitoring, Optimization
5 Key Benefits
OSIsoft is a DTE Energy Core Technology
OSI’s Strong Track Record & Future Direction
Expand DTE’s Use of OSIsoft Applications
Normalize Budget Allocation
Premium Software Reliance Program

8. Core Technology Integral Part Technology Framework
Distributed Control Systems (DCS)
Large Population of Data
Distributed OSIsoft PI Historians
Business Intelligence
Fleet Optimization
Dashboards
KPI’s
WEB Visualizing
Easy Access to Information
Plant Alarm, DCS Real-time WEB Graphics
System Dashboards
Engineering Applications
Process Discrete to Data
PMAX, Digital Fuel Tracking, Fuel Cost Framework
Expert Systems
Predictive Monitoring, Optimization
Integral Part Technology Framework
Component of Many Applications
Control Processes
Business Processes
Performance Center
Enabling Technology

9. Control & Technology Framework
Fleet
Optimization
Process Costs
Asset Health,
Market Value
Drives Performance Excellence
Fleet Optimization
Process Costs, Asset Health,
Reliability
Operational Performance, Market Value
15%
People
Making right decisions when it matters!
Fossil Generation
Business Unit Strategy
Discrete data
Limited value
Actionable
Information – KPI’s
Business Intelligence
Outage & De-rate (UCF)
Maintenance & Market
Relate all Data Sources
ProcessNet Framework
(PI, ProcessGuard, Maximo, SAP, UCF, P3M,
Predictive Monitoring, NeuCo, LIMS, Plant View ..)
25%
System Dashboards
Fleet Status Assessment
Fleet Drill down
Subject Matter Experts
90%
WEB Visualizing
Plant Alarm, DCS Real-time WEB Graphics
Easy Access to Information
Standard User Interface
WEB Visualization
100%
Engineering Applications
PMAX, Digital Fuel Tracking, Fuel Cost Framework
Process Discrete Data
RFID, PMAX, DFTS, eNote,
Fuel Cost Framework,
Alarm Management
Expert Systems
Predictive Monitoring, Optimization
MBO/PdM/Risk Assessment
Advanced Analysis & Process Optimization
Reliability Academy
Equipment, Process, Performance, Reliability Models
Closed Loop Process Optimization
60%
We need to have the following information:
DCS system installations
When did we start
Which plant
What has bee completed
What is let to do
How much have we spent
General information on other tools, i.e. PMAX, Fuel cost tracking, Process Net, etc.
These are valued adding tools with data availability
Who is using it
What benefits have we derived (Trip evaluation, smart signal saves, Ht. Rate improvements, etc.)
How did it cost, what percentage of the total spend in this arena
Need to talk about Smart tools, when did we start using them…and who is using them.
Now, what are the plans to integrate the process information and financial information
When do we think all of this will be done if the funding was available
Who much money is needed to complete the project for all the plants
How is value created at the top of the pyramid
Process cost near real time
More time for evaluation
Cost of maintaining equipment for decision to repair versus replace
Improving margins by correct dispatch
Emissions reduction potential
Distributed Control Systems (DCS)
Distributed OSIsoft PI Historians
Large Population of Data
Post Event Analysis
DCS, PLC & PI
90%
ABB
% Complete

10. Fleet Performance Center
Performance Center – Mission
Equipment Performance Optimization of the Fossil Generation Portfolio through continuous “real time and predictive asset condition monitoring” to maximize the asset market value.
Performance Center – Vision
Fossil Generation’s Fleet-wide “Mission Control Center” for continuous monitoring and optimization of plant equipment performance
Located in Ann Arbor Michigan
7x24 hour operation (February 2006).
Plant interface with Merchant Operation Center.
Oversight of Outage and de-rate coordination.

11. 2. Track Record & Future Direction
OSIsoft
Exceptional Track Record
Worldwide and Multi Industry
Exceptional System Availability
Open and Fast Data Access for Analysis
Unlimited Interfaces (PLC, DCS, Corporate Systems)
Future Direction
Multi Industry Leverage
Managed PI
High Availability (HA) PI System
Analysis Framework

12. 3. Expand Use of PI Applications
Currently Application in Use
PI Data Historian – Fleet Wide 300,000 tags
ProcessBook, DataLink, Active View, PI ManualLogger, PI Alarm, PI SMT
Multiple PI interfaces, Data Access Pack, API and SDK
Planned Expansion
Expand PI tag count (Process Data, Operator Rounds, Application data ...)
IT Monitor
Analysis Framework
Advanced Computing Engine (PI ACE)
PI Module Database
RtPortal (WEB Visualization)
Required Expansion
NERC Critical Infrastructure Protection
Market Interface
Environmental Reporting Regulations

13. 4. Normalize / Reduce Budget
Capital Budget – Application Expansion
Strategic Technology Approval
Facilitates stable budget forecast
O&M Budget – Support
Fixed Budget
Known Future Budget Impact
Product Cost
Significant Discounts
Unlimited Usage

14. 5. Premium SRP (Software Reliance Program)
Enterprise Project Manager and Enterprise Account Manager
Remote Monitoring
Proactive Problem Resolution
Specialized Performance Reports
Access to Center of Excellence
Unlimited Tags & Standard Interfaces
Software Update System
Quarterly Reviews
Access to all CBT’s and Webinars, Training and Event vouchers

15. Why – OSIsoft Enterprise Agreement?
Large Population of Data
Distributed Control Systems (DCS)
Distributed OSIsoft PI Historians
Business Intelligence
Fleet Optimization
Dashboards
KPI’s
WEB Visualizing
Easy Access to Information
Plant Alarm, DCS Real-time WEB Graphics
System Dashboards
Engineering Applications
Process Discrete to Data
PMAX, Digital Fuel Tracking, Fuel Cost Framework
Expert Systems
Predictive Monitoring, Optimization
A DTE Core Technology
OSI’s Strong Track Record & Future Direction
Expand DTE Use of OSIsoft Applications
Normalize Budget Allocation
Premium Software Reliance Program

16. Lets take a closer look under the hood.
How Did We Get Here?
Lets take a closer look under the hood.

17. Control & Technology Framework
Discrete data
Limited value
Actionable
Information – KPI’s
Distributed Control Systems (DCS)
Distributed OSIsoft PI Historians
Large Population of Data
ABB
Fossil Generation
Business Unit Strategy

18. Plant Process Controls
ABB Distributed Control Systems
All Unit with exceptions of:
Belle River Unit 1 – 2008
Greenwood – 2009
Installed investment $150 – $200 Million Dollars
Critical to
Plant Operation
Personnel Safety
Equipment Protection
Many stand alone control systems.
Process Information Historian (PI) & Interfaces

19. Plant Controls & Technology Center Interconnected / Interdependent
ABB
DCS
DCS Operator Consoles
PI Interfaces
PLC PI
PMAX
CEMS
ProcessNet
ProcessGuard
Controllers
Multiple Data Sources
NeuCo
SmartSignal
EPRI Plant View

20. Raw PI Data Analysis PI Yields Benefits Post trip analysis
Process monitoring
Optimization
Early warning
Alarming

21. Challenge - Process Data Everywhere!
DCS installations on nearly every unit
Nearly 300,000 process data tags
PI Systems at each plant
PI Interfaces to DCS & many PLC’s
What is that data screaming at us?
How do you effectively utilize the data?
How do you turn data into information?

22. Control & Technology Framework
Discrete data
Limited value
Actionable
Information – KPI’s
Distributed Control Systems (DCS)
Distributed OSIsoft PI Historians
Large Population of Data
Engineering Applications
PMAX, Digital Fuel Tracking, Fuel Cost Framework
Process Discrete to Data
90%
ABB
Fossil Generation
Business Unit Strategy

23. Fleet Performance Analysis (PMAX)
Thermal Performance Calculation Engine

24. Digital Fuel Tracking System
On-line
Fuel Analyzer

25. NOx Emissions Strategy
NOx Reduction with Improved Heatrate
Before
Implementation
After
Primary focus is NOx reduction only
Focus on operating near NOx budget curve

26. Electronic Operator Rounds
RFID Tags
Industrial PDA (Symbol MC9060S)
IntelaTrac Software

27. PI to PI Process Data Conduit
Greenwood
Belle River
St Clair
Harbor Beach
ESO - Detroit
EMS Ranger PI PI PI
Ann Arbor
Performance Center PI PI PI
Monroe
Trenton Channel
River Rouge

28. Energy Management System (EMS)
The Plant Energy Management System is used to automatically control unit dispatch
Implements data validation on all fields
Performs several calculations based on PI data to determine validity of inputs.
Transported to EMS Ranger via PI

29. Before Fuel Cost Framework
Calculates
Fuel
Blend
Scenarios
&
Business
Logic
Gen. Ops.
Cost
Gas
Oil
Coal
Emissions
Manual Process
Market
Trades
Gas
__________
Oil
Coal
Emissions
Fuel Supply
Fuel
Cost
Fax’s
Phone
Manual Process To 19
Units
Ops
Plant PI
Type, Type, Oops
Manual Process
No sys error checking
EMS
Ranger PI
PI to PI

30. Current & Historic Data
Fuel Cost Framework
Current & Historic Data 2
Fuel Supply
Analysis
and
Acquisition
Improvements…
30 to 3 people
Timely data entry
Zero errors
ps-mon-pi
ps-tch-pi
ps-rrg-pi
ps-blr-pi
ps_hbh_pi
ps-grw-pi
ps-stc-pi 4
Blend Calculations
Default Mode
Auto calculate & update Ranger
Current Fuel Cost 3
Ranger PI
Ann Arbor 5
Hourly & Daily
Auto update
Market Data
Gas -- Dawn &
Michcon City Gate
Gas & Oil Price at
Hubs
Oil
ESO PI
ps-eso-pi 1

31. PI to PI (AGC) AGC – Automatic Generation Control
6 largest Fossil units & Peaking Units are ramped through PI Set Point control

32. Control & Technology Framework
Drive Performance Excellence
Fleet Optimization
Drive
Performance
Excellence
Fossil Generation
Business Unit Strategy
Discrete data
Limited value
Actionable
Information – KPI’s
Fleet Perspective
Methods
Applications
Involves
Operation
Performance
MISO Market
Reliability
Maintenance
Reporting
Budget
WEB Visualizing
Plant Alarm, DCS Real-time WEB Graphics
Easy Access to Information
100%
Engineering Applications
PMAX, Digital Fuel Tracking, Fuel Cost Framework
Process Discrete to Data
90%
Distributed Control Systems (DCS)
Distributed OSIsoft PI Historians
Large Population of Data
ABB
90%

33. Fleet Status – PI WEB enabled

34. Real-Time DCS Operator Displays
6000 real time dynamic actively linked WEB DCS graphics
Click & Trend

35. PI enabled - Event Re-play
Re-play events using historical PI data

36. Mobile Work Force Mobile Work Force PI WEB reports available
on your BlackBerry

37. Reporting – 4 Blocks

38. Control & Technology Framework
Discrete data
Limited value
Actionable
Information – KPI’s
Distributed Control Systems (DCS)
Distributed OSIsoft PI Historians
Large Population of Data
90%
System Dashboards
Fleet Status Assessment
WEB Visualizing
Plant Alarm, DCS Real-time WEB Graphics
Easy Access to Information
100%
Engineering Applications
PMAX, Digital Fuel Tracking, Fuel Cost Framework
Process Discrete Data
ABB
Fossil Generation
Business Unit Strategy

39. System Dashboards – PI Enabled
2000 real time dynamic actively linked WEB System graphics
Click & Drill

40. Control & Technology Framework
Fossil Generation
Business Unit Strategy
Discrete data
Limited value
Actionable
Information – KPI’s
Expert Systems
Predictive Monitoring, Optimization
MBO/PdM/Risk Assessment
60%
System Dashboards
Fleet Status Assessment
90%
WEB Visualizing
Plant Alarm, DCS Real-time WEB Graphics
Easy Access to Information
100%
Engineering Applications
PMAX, Digital Fuel Tracking, Fuel Cost Framework
Process Discrete Data
90%
Distributed Control Systems (DCS)
Distributed OSIsoft PI Historians
Large Population of Data
90%
ABB

41. Equipment Condition Monitoring

42. Equipment Condition Monitoring
Similarity Based Modeling

43. SmartSignal Installations
SmartSignal – ECM 2006
SmartSignal Installations
(26 Units)
Monroe Unit 1
Monroe Unit 2
Monroe Unit 3
Monroe Unit 4
Trenton Channel 7
Trenton Channel 8
Trenton Channel 9
River Rouge 2
River Rouge 3
Belle River 1
Belle River 2
St Clair 1
St Clair 2
St Clair 3
St Clair 4
St Clair 5
St Clair 6
St Clair 7
Greenwood 1
Harbor Beach 1
10 Combustion Turbines
Equipment
Air Heaters
Condenser
Boiler
Turbine
ID Fans
FD Fans
PA Fans
Boiler Feed Pumps
Generator
Pulverizes
Feed water Heaters

44. EPI Center Live – October 2008
SmartSignal EPI Center
Models
- 74 Assets
- 140,000,000 data points reviewed
Migration Process
U1_CPC01
CONDENSER_MU_WATERBOX_A_INLET_TEMP_1
Module Database (PI ModuleDB)
PI Module Database sorts PI System contents into useful groups;
helps organize real-time data,
stores parameters or specifications,
and makes them ready for use in programs and displays.

45. Combustion Optimization – NeuCo
Objective – Coal pile to stack Optimization
Closed loop Neural Net Optimization
In Service St Clair Unit 7 (Neural Mode July 2008)
Installation in progress on Belle River 2 (September 2008)
Planned for Monroe Units 1-4 (High PRB Utilization Project)

46. Process Alarm Analysis Fleet wide

47. Control & Technology Framework
Fossil Generation
Business Unit Strategy
Discrete data
Limited value
Actionable
Information – KPI’s
Business Intelligence
Outage & De-rate (UCF)
Maintenance & Market
25%
Expert Systems
Predictive Monitoring, Optimization
MBO/PdM/Risk Assessment
60%
System Dashboards
Fleet Status Assessment
90%
WEB Visualizing
Plant Alarm, DCS Real-time WEB Graphics
Easy Access to Information
100%
Engineering Applications
PMAX, Digital Fuel Tracking, Fuel Cost Framework
Process Discrete Data
90%
Distributed Control Systems (DCS)
Distributed OSIsoft PI Historians
Large Population of Data
90%
ABB

48. Unit Capacity Framework (UCF)
Process Flow
Power Plants
Merchant
Center
Performance
Market
Market Feedback

49. Unit Capacity Framework (UCF)
Manages all Unit Capacity and De-rates - Interfaces to MISO, P3M & EMS
Automatically Generated Status Report (Availability on BlackBerry)
Dynamically linked with Outage and de-rate process

50. Enterprise Business Systems (EBS)
SAP
Financial Information
Human Resources
Supply Chain
Maximo
Work Management System

51. Control & Technology Framework
Fleet
Optimization
Process Costs
Asset Health,
Market Value
15%
People
Making right decisions when it matters!
Fossil Generation
Business Unit Strategy
Discrete data
Limited value
Actionable
Information – KPI’s
Business Intelligence
Outage & De-rate (UCF)
Maintenance & Market
25%
Expert Systems
Predictive Monitoring, Optimization
MBO/PdM/Risk Assessment
60%
System Dashboards
Fleet Status Assessment
90%
WEB Visualizing
Plant Alarm, DCS Real-time WEB Graphics
Easy Access to Information
100%
Engineering Applications
PMAX, Digital Fuel Tracking, Fuel Cost Framework
Process Discrete Data
90%
Distributed Control Systems (DCS)
Distributed OSIsoft PI Historians
Large Population of Data
90%
ABB

52. No Shortage of Information!
Work Management
SAP
De-rate
Management
PI Data Historian
Fuel Cost
Ancillary Services
MISO
Real Time
Day Ahead
Emissions
Monitoring
Combustion
Optimization
Laboratory
Information
Performance
Analysis
Alarms
Outage
Planning
Unit Capacity
Project
Document
Operator
Logs
EPRI
Plant View

53. Common Methodology Application Framework: SAP
Integrated applications environment:
Consistent framework for data,
analysis, reporting and consistent
user graphical interface.
Standard GUI
Single Method
PI Data Historian
Emissions
Monitoring
Combustion
Optimization
ECG
AccuTrack
Laboratory
Information
Performance
Analysis
Alarms
Operator
Logs
EPRI
Plant View
Process Information
De-rate
Management
Fuel Cost
Ancillary
Services
MISO
Real Time
Day Ahead
Outage
Planning
Unit Capacity
Market Data
Work Management
SAP
Project
Management
Document
Business Systems

54. Common Structure
Process Information
Market Data
Business Systems

55. Fleet Performance Pulverizer Dashboard Process Information
More information
is need for Analysis

56. What information is needed?
Pulverizer Assessment
What information is needed?
Pulverizer
Milling Costs
Process Costs
Production Costs
EAF
SmartSignal Watch List
Work Performed & Work Pending
Alarms

57. Pulverizer Multiple Data SourcesPI
Alarms
P3M
SAP
SmartSignal
Maximo
Documentum
EPRI PlantView
Unit Capacity
Consistent Reporting
Common Methodology
Common Structure

58. Common Thread - Equipment Hierarchy
Primary System
Secondary System
Sub System
Equipment
Sub Equipment
Equipment Hierarchy
Hierarchical System Index (HSI)
Work Breakdown Structure (WBS)

59. Pulverizer - Multiple Data SourcesPI
Alarms
P3M
SAP
SmartSignal
Maximo
Documentum
EPRI PlantView
Unit Capacity
Consistent Reporting
Common Methodology
Common Structure

60. Expanded System Dashboard
Health Assessment
Health PI
KPI’s
DCS
Trends
SmartSignal Watch List
Alarms

61. Process Cost Drill Down
Plant Summary
Unit Summary
EAF
Dispatch Costs
Production Costs
Milling Costs
Heat Rate

62. Expanded System Dashboard
Health Assessment
Health PI
KPI’s
DCS
Trends
SmartSignal Watch List
Alarms

63. Logical Display Flow
Spend very little time on this for the plant folks…you will need to spend more time on this with Sr. Management.
I need to look at the screens and then take them on a test drive to comment on how to present it. This actually goes for all the screens…and the time I have set aside on Oct. 7th & 8th will be helpful.

64. Fleet Overview

65. Plant Overview

66. Unit Overview

67. Coal Mill

68. Coal Mill Health Status

69. Total Fleet Management
Drives Performance Excellence
Process Costs
Asset Health
Operational Performance
Market Value
Fleet Optimization
Financials
Work Management
SAP
Maximo
Market
MISO,
Fuel Coat Framework
Unit Capacity Framework
Real-time
Process Applications
Distributed Control Systems (DCS)
Distributed PI Historians
WEB Portal
SME Status Displays
Applications
Expert Systems

70. DTE Energy - A Technology Leader
Contributed to DTE’s recognition as a technology leader in North America.
Performance Center Tours -- Global visitors
Conference Presentation (past 12 Months)
User Conferences -- SmartSignal, NeuCo, Matrikon, Coal-Gen, OSIsoft,
Gartner, Inc. (NYSE: IT) is the world’s leading information technology research and advisory company.
Vattenfall Workshop Copenhagen Denmark November 2007
Marcus Evans Asset Management February 2008
Electric Power 2008 Conference May 2008
Awards & Recognitions
M2M Gold Award (Manufacturing Category)
Matrikon (Most Visionary Initiative)
Articles
Power Engineering October 2006
Control December 2007

71. DTE Energy - A Technology Leader
Presentations, Articles & Awards

72. Benefits - OSIsoft Enterprise Agreement
Product usage
Expansion (SmartSignal, Modual DB, IT Monitor)
Regularity requirements (NERC CIP)
Premium Software Reliance Program
Manage PI (Continuous Health Assessment)
Easy Access to “Experts”
Upgrades, revisions
Standardization
Engineering Support
Migration Path
NERC CIP
Budget

73. ProcessNet Demonstration
Fleet Optimization is about ……
People Making the right decisions when it matters!

74. QUESTIONS?