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Starter Cultures Starter culture:
A concentrated preparation of live cells that is added to a raw material to initiate fermentation rapidly
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Starter Cultures References:
Kosikowski, F.V. and V.V. Mistry Cheese and fermented milk foods. Frank Kosikowski, Brooktondale, N. Y. Chapter 3, Cultures and starters, pp. 26 – 38. Marth, E.H. and J.L. Steele. (eds.) Applied Dairy Microbiology. Marcel Dekker, Inc., New York, NY. Chapter 6, Starter cultures and their use. pp
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Criteria for strain selection
Product Flavor and texture Acid production rate Reliability – ex. bacteriophage resistance
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Classification of Dairy Starter Cultures
Based on ….. Growth temperature Number of strains in culture Culture preservation method Inoculation method
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Classification based on growth temperature Thermophilic vs. mesophilic
Thermophilic dairy starter cultures: Optimum growth temperature: 92–110 F (33–43 C) S. thermophilus Lb. delbrueckii subsp. bulgaricus Lb. helveticus Rod and coccus jargon Yogurt, Italian cheeses, Swiss cheese, others
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Classification based on growth temperature Thermophilic vs. mesophilic
Mesophilic dairy starter cultures: Optimum growth temperature: 70–90 F (21–32 C) Lc. lactis subsp. lactis Lc. lactis subsp. cremoris Inhibited at > 104F, 40C Cheddar, Camembert, others
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Classification based on growth temperature Thermophilic vs. mesophilic
Mesophilic aromatic dairy starter cultures: Optimum growth temperature: 70–90 F (21–32 C) Lc. lactis subsp. lactis biovar. diacetylactis Leuc. mesenteroides subsp. cremoris Leuc. lactis Inhibited at > 104F, 40C Citrate diacetyl, CO2, acetate Buttermilk, sour cream, cottage cheese, other cheeses (depending on flavor desired)
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Classification based on # of strains
Single strain culture: One well-characterized strain Multiple strain culture: A defined mixture of several well-characterized strains Mixed strain culture: An undefined mixture of unknown or poorly characterized strains
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Classification based on preservation method
The starter culture manufacturer propagates culture and preserves it in one of several forms…. Liquid Freeze-dried Concentrated, freeze-dried Concentrated, frozen Form purchased by food manufacture depends on inoculation method….later
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Large-scale production and preservation of
L.A.B. starter cultures Standarization to a specific cfu/ml Concentration (centrifugation or ultrafiltration) Liquid starter culture (~108 cfu/ml) Quick-freeze Freeze-dry Freeze-dry Frozen, concentrated starter culture (~ cfu/g) Freeze-dried, concentrated starter culture (~ cfu/g) Freeze-dried starter culture (~ cfu/g)
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Frozen L.A.B. starter cultures
Pellet form Solid block
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Classification based on inoculation method
Bulk starter: requires preparation at the dairy plant Direct Vat Set: does not require preparation at the dairy plant
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Direct Vat Set Cultures
Concentrated freeze-dried or concentrated frozen Procedure: Select culture Purchase from culture manufacturer Store in freezer Use to inoculate fermentation vessel directly
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Cultures for bulk starter preparation
Freeze-dried, frozen or liquid Procedure: Select culture Purchase from culture manufacturer or get from company stock Store in freezer or refrigerator Propagate mother culture, intermediate cultures and bulk starter culture regularly Use bulk starter to inoculate fermentation vessel
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Bulk starter preparation: Mother Culture
Small volume culture propagated daily - aseptically Original inoculum from culture manufacturer or company’s own stock culture Used to inoculate the first intermediate culture. Freeze-dried Culture Day 1 Day 2 Day 3 Day 4 Day 5….. 3-4 weeks then start over …… ~1L ~10 L First intermediate culture
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Starter culture propagation in the dairy
DVS 500 – 1,000 L DVS
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Bulk starter growth medium
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Preparing the bulk starter medium and inoculation
Mother, intermediate and bulk starter cultures should be propagated in a room separate from production facility with positive air pressure and minimal traffic.
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Traditional (Conventional) Bulk Starter
Bulk Starter: Traditional vs. pH-controlled Traditional (Conventional) Bulk Starter No pH control As pH decreases, cell growth slows and eventually stops Bulk starter tank is cooled when pH reaches 4.8 – 5.0 (mesophilic) or 4.2 – 4.6 (thermophilic)
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pH-Controlled Bulk Starter
Bulk Starter: Traditional vs. pH-controlled pH-Controlled Bulk Starter 2-3X more active than traditional External pH control pH is controlled by an automatic pH meter/controller Keeps pH at a preset level (mesophilic) (S. thermophilus) 4.7 (Lb. helveticus, Lb. delbrueckii) thermophilic Internal pH control A buffer is added that is insoluble at neutral pH As the pH of the medium decreases, the solubility of the buffer increases and slows further pH reduction Mesophilic cultures only
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Bulk starter activity The activity of the bulk starter is evaluated to determine how much to add to the fermentation Tests are usually based on acid production rate. Specific test requirements depend on product being made.
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Commercial Culture Examples
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Examples:
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Advantages and disadvantages
Direct Vat Set System Bulk Starter System
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Starter Cultures Thermophilic or mesophilic
Single, multiple or mixed strain Liquid, freeze-dried, concentrated, freeze-dried, or concentrated frozen Direct-vat-set or bulk starter (traditional or pH-controlled)
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