1. Presenter's Name
TENSIONING SYSTEM
DEMO UNIT

2. MODEL
Concept
Actual

3. HIGHLIGHTS COMPLETE SYSTEM : POWER PACK HYDRAULICS HPV MANIFOLD MOTORS
WINCHES
ELECTRONICS CONTROLS (BPE CONTROL BOARD, REMOTE CONTROL)

4. HYDRAULICS & MECHANICAL SYSTEM
Variable displacement pump 32cc, 3 phase 4KW motor.
Load sense pump.
HPV41 bankable valve with 3 sections: 2 sections for winches, 1 section for oil flushing for cooling.
Filter in return line of oil.
Manifold for tensioning system.
Oil reservoir – 75 Liters.
Winch system integrated with safety limit switches.
Winch system with gearbox ratio of 10.5.
The tension pressure of both the winches is adjustable. (max 35 Bar)

5. ELECTRONICS CONTROL SYSTEM
BPE electronics control board (BMS 25)
BPE software package :
BPE BRICKS
BPE Terminal
Radio Remote control.
Electrical cabinet (built in house).

6. KEY FEATURES
Difference between in line valve mounting & a compact manifold with the same valves.
Tensioning system.
Winding direction.
Auto end stop.
Tension adjustments.
Fully remote control (Plug and Play)
900 kg of line pull with winches at 35 Bar pressure.
In-Line Valve
Manifold

7. FUTURE POTENTIALS Load measurement display.
Additional controls with some extra features on pendant.
Battery operated powerpack.