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FINAL RULE OVERVIEW Prepared By: Danielle Bauer

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1 FINAL RULE OVERVIEW Prepared By: Danielle Bauer
FOOD SAFETY MODERNIZATION ACT: Current Good Manufacturing Practice and Hazard Analysis and Risk-Based Preventive Controls for Human Food FINAL RULE OVERVIEW Prepared By: Danielle Bauer

2 What was updated and what does this rule mean for industry?
Overview Current Good Manufacturing Practices Education and training required Management commitment Written Food Safety Plan Hazard Analysis Preventive Controls Written Recall Plan Reanalyze Plan every 3 years Preventive Controls Qualified Individual (PCQI) Supply Chain Program Human Food By-Product for use in Animal Food Farm Exemptions/Definitions What was updated and what does this rule mean for industry? Proactive approach to preventing food safety, rather than reactive

3 WHAT SIGNIFICANT ISSUES WERE CONSIDERED FROM PROPOSED RULE COMMENTS?
Many small farmers raised concern over the financial burden of increased government regulation over their small business Define the difference between a farm and a facility “If it ain’t broke don’t fix it” On-farm vs off-farm produce packing Intrastate commerce should not be regulated FARMS Replace the term “reasonably likely to occur” Facilities should determine product testing requirements Define product categories for required environmental monitoring Economically motivated hazards do not need a separate analysis Recall plans should be plant specific, not product specific INDUSTRY Many requested guidance to the rule Requested support and outreach programs Foreign versus domestic oversight to compliance GENERAL WHAT SIGNIFICANT ISSUES WERE CONSIDERED FROM PROPOSED RULE COMMENTS? Public and Industry Comments Docket: FDA-2011-N-0920 21 CFR Current Good Manufacturing Practice, Hazard Analysis, and Risk-Based Preventive Controls for Human Food; Final Rule

4 Before We Begin: Why Invest in Food Safety?
$15.5 billion burden annually Before We Begin: Why Invest in Food Safety? 48 million (1 in 6!) Americans become ill every year 128,000 hospitalized 3,000 deaths (CDC 2011) (Hoffman 2015)

5 CURRENT GOOD MANUFACTURING PRACTICES UPDATES
cGMPS: 21 CFR 117 (b) Training and Education Required to ensure all employees involved in the handling and manufacturing of food are adequately equipped to perform their job while ensuring food safety Consider turn-over, new employees, and language barriers Management commitment: Food Safety Culture Record Keeping Allergen Cross-Contact Control – Facilities must take adequate preventive precautions Do not handle unprotected allergens in receiving, loading, or shipping areas simultaneously Protect food traveling by conveyer throughout the facility Human food used in animal food Holding and distribution requirements CURRENT GOOD MANUFACTURING PRACTICES UPDATES (FDA 2016 Small Entity Compliance Guide)

6 What are the Main Components of a Food Safety Plan?
Hazard Analysis Identify biological, chemical, and physical hazards possible at each step in the production process and for all incoming raw materials Includes all steps under control of the food processor Identify Significant Hazards Use scientific sources and historical data to determine hazards reasonably likely to occur Preventive Controls Allergen: Control cross-contact and labeling Sanitation: Environmental monitoring Process: control during manufacturing Supply Chain Oversight and Management of Preventive Controls Monitoring Corrective Actions Verification Validation Record Keeping Supply Chain Program Required to implement risk- based controls for raw materials identified as hazardous Approved supplier programs Not required when controlled elsewhere in the facilities food safety program Written Recall Plan All food safety plans that identify preventive controls are required to have a written plan in place in the event of a product recall (FDA Preventive Controls Fact Sheet)

7 What is a PCQI and why do I need one?
The Preventive Controls Qualified Individual has completed training in risk-based preventive controls or has acquired considerable experience through their career Oversee the preparation of the food safety plan Validation of preventive controls Record review Not required for each manufacturing facility 21 CFR Current Good Manufacturing Practice, Hazard Analysis, and Risk-Based Preventive Controls for Human Food; Final Rule)

8 Oversight and Management of Preventive Controls
Monitoring: Activities performed to ensure preventive control meets critical limits Corrective Action: Steps taken to correct problems, identify the root cause, and prevent reoccurrence Product must be evaluated for safety prior to release Verification: Proof that preventive controls are properly implemented Process validation Record review Product testing Validation: Proof that the preventive controls/food safety plan adequately controls the hazards Scientific basis for the plan Oversight and Management of Preventive Controls RECORD KEEPING REQUIRED (FDA Preventive Controls Fact Sheet)

9 When and Why is Product Testing Required?
VERIFICATION: Companies are required to verify that their food safety plan is effective in preventing the identified hazards through activities such as: Environmental Monitoring: If your food safety plan includes a preventive control for contamination of a ready-to eat (RTE) food product, this verification activity is required Product Testing Companies should consider more frequent testing for: RTE Foods Foods frequently associated with outbreaks (FDA Preventive Controls Fact Sheet)

10 Supply Chain Program 21 CFR 117(b) and 21 CFR 507 Supplier approval
Only use materials that come from approved suppliers per company standards Supplier verification Determine and conduct appropriate activities such as supplier audits Sampling/testing raw materials Supply Chain Program Q: When is it required? A: If a preventive control is identified for raw material/ingredients prior to receiving AND the supplier is responsible for controlling the hazard (FDA 2017 Supply-Chain Program Requirements and Co-Manufacturer Supplier Approval and Verification for Human Food and Animal Food: Guidance for Industry )

11 What are the Rules for Human Food Intended for use in Animal Food?
Food and food byproducts must be safe for intended use Generally recognized as Safe (GRAS) Food additive approval for animal food * Remember, human food additives are not always safe for animal food. Ex: Xylitol Holding and Distribution cGMPs Comply with human cGMPs and regulations Facility may not further process the food, with a few exceptions Food must be held in conditions that prevent contamination and held in clean and sanitary containers/equipment Labeling Clearly label if by-product is intended or not intended for use in animal food Label with common or usual name Sanitary shipping Evaluate human food by-product rejected for food safety reasons prior to release “Animal producers and animal food manufacturers are able to use by- products from the production of human food and beneficial and economical animal food that would otherwise be wasted.” - US FDA Guidance for Industry Human Food By-Products for Use as Animal Food (FDA 2016 Human Food By-Products for Use as Animal Food Draft Guidance)

12 Farm Definitions: FDA’s Response to Stakeholders
Primary production farm Secondary activities farm “An operation under one management in one general (but not necessarily contiguous) physical location devoted to the growing of crops, the harvesting of crops, the raising of animals (including seafood),or any combination of these activities. A farm packs and holds raw agricultural commodities and may conduct certain manufacturing/processing activities (i.e., drying/dehydrating raw agricultural commodities to create a distinct commodity (such as drying/ dehydrating grapes to produce raisins), treatment to manipulate the ripening of raw agricultural commodities (such as by treating produce with ethylene gas), and packaging and labeling).” “…An operation, not located on a primary production farm, devoted to the key farming operations of harvesting, packing, and/ or holding of raw agricultural commodities, provided that the primary production farm(s) that grow, harvest, and/or raise the majority of the raw agricultural commodities harvested, packed, and/or held by the secondary activities farm owns, or jointly owns, a majority interest in the secondary activities farm. A secondary activities farm may also conduct those additional activities allowed on a primary production farm.” (21 CFR Current Good Manufacturing Practice, Hazard Analysis, and Risk-Based Preventive Controls for Human Food; Final Rule) * FARMS ARE NOT REQUIRED TO REGISTER AS FACILITES AND THUS ARE NOT SUBJECT TO THIS RULE

13 Compliance Dates Sep. 1 2016 Sep. 18 2017 Sep. 17 2018
Businesses with > $1 million in sales Sep Small Businesses with < 500 full time employees Sep Very small businesses with an average of < $1million sales per year Sep Facilities subject to the Pasteurized Milk Ordinance Compliance Dates (FDA Preventive Controls Fact Sheet)

14 CREATE A CULTURE OF FOOD SAFETY THAT ALL EMPLOYEES ARE PROUD TO BE A PART OF!

15 REFERENCES Centers for Disease Control CDC Estimates of Foodborne Illness in the United States Factsheet. Department of Health and Human Services. Federal Register. Title 21 Parts 1, 11,16, 106, 110 et al. Current Good Manufacturing Practice, Hazard Analysis, and Risk-Based Preventive Controls for Fuman Food: Final Rule. Volume 80. No September 2015 Hoffman, S. Machulloch, B. and Batz, M Economic Burden of Major Foodborne Illnesses Acquired in the United States. United States Food and Drug Administration. Key Facts about Preventive Controls for Human Food. Retreived14 June 2018 from U.S. Department of Health and Human Services Food and Drug Administration Supply-Chain Program Requirement and Co-Manufacturer Supplier Approval and Verification for Human Food and Animal Food: Guidance for Industry. Retrieved 16 June 2018 from U.S. Department of Health and Human Services Food and Drug Administration Guidance for Industry Human Food By-Products for Use as Animal Food. Retrieved 15 June 2018 from U.S. Department of Health and Human Services Food and Drug Administration What You Need to Know About the FDA Regulation: Current Good Manufacturing Practice, Hazard Analysis and Risk-Based Preventive Controls for Human Food (21 CFR Part 117): Guidance for Industry Small Entity Compliance Guide. Retrieved 16 June 2018 from


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