1. Control System Overview Hamid Shoaee LCLS Control System Manager

2. Outline Control System Scope and Organization
Injector Control System Installation
Technical Progress
Project Status and Metrics
Six month look ahead
Summary

3. LCLS Control System is at WBS Level 3
John Galayda – Project Director
Mark Reichanadter – Chief Engineer
Steve Milton – ANL Project Director
Richard Bionta – LLNL Project Director
e-Beam
Dave Shultz
Photon-Beam
John Arthur
Conventional Facilities
Jess Albino
Controls
Manager
Hamid Shoaee
1.2 Injector
Manager
Eric Bong
1.3 LINAC
Manager
Eric Bong
1.4 Undulator
Manager
Steve Milton
1.5 X-Ray ODT
Manager
Richard Bionta
1.6 End Station
Stefan Moeller
Injector Controls Linac Controls Undulator Controls XTOD Controls XES Controls
There are Controls Components in every WBS Level 2

4. LCLS Control System has larger scope than typical accelerator controls
The scope extends from connection to beam line components, to data acquisition systems for end-station detectors
Cable plant, racks, wiring, termination
Global systems
Magnet power supplies and control
Vacuum
Timing
Networks, Servers, Control Room upgrades
Safety systems
Personnel Protection
Machine Protection
Beam Containment

5. LCLS Control System Scope…
Beam Instrumentation & Diagnostics
BPM
Profile monitors and other beam imaging systems
Toroid charge monitors
Wire scanners
Bunch Length Monitor
High level applications software, physics modeling, feedback systems
Experimental end station controls
Laser controls, timing and synchronization
X-Ray detector control software
Spectrometer Control
data acquisition & data management

6. LCLS Controls Group Staffing
The control system development is performed by a matrixed group of about 50 engineers and technicians organized in two dozen engineering teams
Each multi-disciplinary team manages the full product lifecycle from specification and design to engineering development, production, installation and commissioning
Following a recent re-organization, the LCLS & SLAC controls effort have been integrated into one Controls Department
The LCLS Control Group is now matrixed within the Control Department

7. LCLS Controls Group is now fully integrated & matrixed within the SLAC Controls Department

8. Controls ETC
We have performed a bottom-up cost estimate of the remaining Controls effort from the injector through the experimental end station (XES)
Identified a few systems with insufficient cost estimates, new scope, or cost changes due to changes in engineering approach
Primary increases were in the areas of safety systems including MPS, PPS and BCS and power supply controls

9. LCLS Installation and Commissioning Time-Line
Injector Controls Installation Complete
LTU/und. Install
Controls
Checkout
LTU/und.
hall “ready”
First Spont. Light A S O N D J F M A M J J A S O N D J F M A M J J
2006
2007
2008
Gun/Inj./BC1 Install
(8/21 – 2/20)
Gun/Inj./BC1 Commissioning
Inj./Linac/BC2 Commissioning
linac/BC2 Install
LTU/und. Commissioning
Oct. 19, 2006

10. Controls Availability for Pre-Beam Checkouts
Vault and Linac Checkouts
Power on access: Check polarity of magnets
Read-backs , Motion controller: Exercise motion-control
Screen camera images: Use Alignment laser to define screen center
Pre-Beam preparation
Laser stabilization system
Fiducializing of real cathode location w.r.t virtual cathode
LLRF for Gun, L0a, L0b (Volt. feedback, Phase Lock)
Start conditioning (Gun, L0a, L0b) when PPS ready
Dark current measurement
Vacuum pumps and gauges reading available
Feedback loops for gun temperature stabilization

11. Injector Control System Installation
Almost all procurement is complete
Controls installation is taking place in several stages
Installation of cable plant.
Phase I – Injector (Apr. ’06 thru Jun. ’06) – Completed
Phase II – Linac (Aug. ’06 thru Dec. ’06) – In Progress
Installation of the electronics racks.
Installation of electronics chassis, modules, and intra-rack wiring
Installation of the Controls software on the production servers

12. Phase I Cable including Laser Room Completed in June
Phase II Cable Plant
Currently in progress
Will be completed in December
..to BC1 Area

13. All electronics racks for injector controls have been installed

14. Technical Update February 2006 – October 2006
Magnet power supply control hardware & software
Final Design Review conducted successfully
Hardware installation is complete
EPICS Software – almost complete and tested
System Integration on Nov 10, 2006
Vacuum control system
all electronics installed, software nearing completion
Timing system
Procurement completed
Two test stands are equipped and available
Tasks in progress
Hardware testing – jitter,
Applications software

15. Update February 2006 – October 2006 Safety Systems
PPS
LCLS Injector PPS Reviews are Complete
The Radiation Safety Committee has approved the design based on PLC
The design is complete and installation is in progress
Injector MPS
Using existing linac infrastructure
Hardware procurement is almost complete
Installation will be completed in early December
BCS
Prevents radiation from ‘escaping’ the shielding enclosure
Protection of safety-critical collimators and stoppers
Hardware is nearing readiness for installation in November

16. Injection Laser Stabilization System
The injector laser stabilization system includes two feedback loops
The loop 1 Hz, and the camera is synced to 120Hz.
The prototype of the first loop has been tested for several months and works well.
Actuator A1
Camera A
Laser
Actuator A2
Actuator B1
Actuator B2
Camera B
Spiricon

17. Beam Instrumentation and Diagnostics
Beam profile imaging system hardware and software currently being tested
BPM electronics in fabrication
Toroid, Faraday cup – design is complete, electronics fabrication in November
Bunch length monitor – commercial electronics are on hand, SLAC designed digitizer will be available in November
Wire Scanners – Hardware Tested (without beam), Calibrated, and currently being installed, software is almost complete

18. Injection Wire Scanners after Assembly
6 of the 7 wire scanners, shown here awaiting calibration. Currently, all calibrated and on their way downstairs.

19. LLRF Hardware Available for Injector Turn-on
Linac Sector 0 RF Upgrade
All 3 RF Chassis Installed
Sector 20 RF distribution system
equipment near completion
LLRF Control and Monitor System
most components either ready or in fabrication
Beam Phase Cavity
3 units Complete
Phase and amplitude control and detection software is complete; feedback loops ready
RF Gun Temperature Feedback – In Design

20. High Level Applications Software
Combination of existing controls software and new applications developed in MATLAB

22. Basis of Estimate

23. TEC Estimate to Complete
Cost to Go at WBS Level 3
1.XX LCLS Controls
$M, Burdened, Escalated
TEC Estimate to Complete
Contingency %
Contingency
Total Estimated Cost (TEC)
20.46
27.0%
5.53
Technical Integration
2.66
29.2%
0.78
Injector Controls Subsystem
1.15
34.6%
0.40
Linac Controls & Power Conversion Subsystem
7.23
27.2%
1.96
Linac RF Subsystem
0.23
22.4%
0.05
Controls
2.26
0.61
Controls
1.26
19.8%
0.25
XES Controls
5.67
25.9%
1.47

24. Level 3 Milestones Next 12-month milestones are
Dec 06 – Injector Controls Installation Complete
Dec 07 – Linac controls ready for commissioning
May 07 – XES cable plant complete

25. Controls Cost and Schedule Variance Analysis
SPI = CPI = 1.02 Schedule variance = $589,984
Two factors are contributing to the schedule variance
Beam Containment Subsystem -$275,427
This variance is real: We delayed procurement & fabrication until Oct-Nov. Installation will be complete in December to meet control system readiness milestone.
Following work is completed and will claim BCWP in September
E-Beam Diagnostics -$167,328
Timing Controls -$123,140
Vacuum Controls -$7,323
Software & Controls infrastructure -$16,766
TOTAL -$314557

26. Issues
Several systems will be ready for installation in December, lather than we would like, but with no impact on the March Injector commissioning
BPM electronics – The design has just been released for fabrication and assembly. Installation in December
Toroid Charge Monitor electronics – The design has been completed, board layout next week, fabrication and assembly early November. Installation in December
Timing system – software available in December, cable plant design almost ready for procurement
XES Controls – large amount of controls development is required. We need to proceed with this work concurrent with Linac and Undolator controls effort.

27. Summary
Great progress has been made in the past eight months towards readiness for injector installation
All controls subsystems are expected to be available and tested for pre-beam checkout and March commissioning
An ETC exercise has identified and fixed a number shortcomings in the baseline budget
The integration of controls effort at SLAC is ensuring the availability of required expertise and resources to complete the control system development
While commissioning the injector, we need to be mindful of the installation schedule for the rest of the machine including the experimental areas

28. Breakout Session 5 – CONTROLS Location – Redwood B, Bldg 48
Oct 24
4:00 Controls Overview H. Shoaee
4:30 Laser Control, Profile monitors, OTR, YAG S. Peng
Oct 25
8:00 Racks, Wiring, AC Distribution M. Ortega
8:30 Personnel Protection Systems P. Bong
9:00 Machine Protection Systems S. Norum
9:30 Beam Position Monitors S. Smith
10:00 Break
10:30 Low Level RF D. Kotturi
11:00 Vacuum Control S. Schuh
11:30 Wire Scanners D. Murray
12:00Lunch
1:00 Power Supplies K. Luchini
1:30 Timing system P. Krejcik
2:00 High Level Applications Software Diane Fairley