1. Dynamic Control Plan

2. THE ICEBERG
HOW MUCH DO YOU SEE OF AN ICEBERG?

3. THE ICEBERG
ONLY 10 OF ANY ICEBERG IS VISIBLE. THE REMAINING 90% IS BELOW SEA LEVEL.

4. 15 % 85 % Dynamic Control Plan FMEA PROCESS Control Plan VISIBLE
ONLINE CONTROL
PROCESS
INVISIBLE
RISK IN PROCESS
FMEA
85 %

5. Where does FMEA come from?
Developed by the Aerospace industry in the 1960s
Spread to the Automotive industry
Now used extensively across all industry sectors
Ford began using FMEA in 1972.
Incorporated by the “Big Three” in 1988.

6. Different Types of FMEA
Design
An analytical technique used primarily by Design Responsible Engineer/Team as a means to assure potential failure modes, causes and effects have been addressed for design related characteristics.
Process
An analytical technique used primarily by a Manufacturing Engineer/Team as a means to assure potential failure modes, causes and effects have been addressed for process related characteristics

7. FMEA Our Focus is on Process FMEA A structured approach to : Concept
Identifying the way in which a process can fail to meet critical customer requirements
Estimating the risk of specific causes with regard to these failures
Evaluating the current control plan for preventing these failures from occurring
Prioritizing the actions that should be taken to improve the process
Concept
To identify ways the product or process can fail and then plan to prevent those failures, utilizing mistake proofing tools and techniques.

8. FMEA - Severity

9. FMEA - Occurance

10. FMEA - Detection

11. Control Plan

12. Control Plan

13. Control Plan

14. Control Plan

15. Control Plan

16. Control Plan & DCP

17. Control Plan & DCP

18. Control Plan & DCP

19. Dynamic Control Plan

20. Dynamic Control Plan

21. Dynamic Control Plan

22. Dynamic Control Plan

23. Dynamic Control Plan

24. Dynamic Control Plan

25. Dynamic Control Plan

26. Dynamic Control Plan

27. Dynamic Control Plan

28. Questions!!
Compiled: S.Karthik