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India’s Changing Gas Scenario Sham Sunder, Advisor (Technical)
LNG TERMINALS VARIOUS PROCESSES FOR REGASIFICATION 6th Petro India 2007 India’s Changing Gas Scenario The New Imperatives By: Sham Sunder, Advisor (Technical) Petronet LNG Limited
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What is Regasification? Processes for Regasification of LNG Conclusion
Presentation Frame Gas Scenario in India LNG Chain What is Regasification? Processes for Regasification of LNG Conclusion
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GROWTH OF GAS DEMAND IN INDIA
Large supply deficit Industry using liquid fuels LNG import to reduce growing gap LNG a viable fuel in Indian market Gas Demand (MMSCMD) Source: Report of Working Group (XI Plan) of Government of India
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PROJECTED DEMAND - SUPPLY GAP FOR NATURAL GAS
Demand Supply Gap (MMSCMD) Years DEMAND 179 281 SUPPLIES – DOMESTIC/PIPELINES 71 192 LNG Terminals Dahej 17.5 Dahej Expansion - Hazira 10.0 Kochi Dabhol Total LNG Imports 87 Total LNG + Domestic Gas 88.5 279 GAP 90.5 9 Source: Report of Working Group (XI Plan) of Government of India
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WHAT IS LNG LNG Is Natural Gas Liquefied at –160 oC.
NG is liquefied to make it suitable for transportation in LNG ships through sea routes where transportation of NG by pipeline route is not feasible / economical. During the Liquefaction process NG is purified to very high level. LNG is therefore environmentally friendly and efficient fuel. LNG is subsequently regasified at receiving terminal for use by the End users. LNG MOVIE
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Vaporized LNG to Gas Consumers
LNG CHAIN Gas Field Liquefaction Storage Transfer Loading Transportation (Loaded) Unloading Pumping Regasification Vaporized LNG to Gas Consumers Transport (Ballasted)
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LNG TERMINAL LNG Vaporizers Metering LP PUMP HP PUMP SHIP LNG TANK
BOG COMP. Metering RECONDENSOR UNLOADING/ VAPOR RETURN ARMS LNG Vaporizers LP PUMP HP PUMP SHIP LNG TANK
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What is Regasification?
It is the process of converting Liquefied Natural Gas in Liquid state to Gaseous state by adding heat.
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Types of Vaporizers Open Rack Vaporizers (ORV)
Submerged Combustion Vaporizers (SCV) Intermediate Fluid Vaporizers (IFV) Hydrocarbon Mixture (Rankine Cycle) Glycol / Methanol Water System Ambient Air Vaporizers (AAV)
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Open Rack Vaporizers (ORV)
RLNG Sea Water LNG To Sea The term "open rack" is used because the panels are suspended in a rack, facilitating access for maintenance.
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Submerged Combustion Vaporizers
Fuel Gas RLNG AIR LNG
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Intermediate Fluid Vaporizer with Rankine Cycle
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Glycol-Water Intermediate Fluid Vaporizer
RLNG Air Heater GW Pump Water Collection STV Water to different users Water Pump LNG Glycol Water Circulation
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Selection of Vaporizers For Dahej LNG Terminal
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General Weather Conditions at Dahej
Generally warm & Humid Atmosphere Average Maximum Temperature 37 deg C Minimum Temperature 13 deg C Average Temperature 25 to 30 deg C Humidity 60 to 90 % (avg. 70%) Sea Water High Turbidity High Copper High Iron ion concentration
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SELECTION OF REGASIFICATION SCHEME AT DAHEJ
Open Rack Vaporizers (ORVs) Not Feasible. Submerged Combustion Vaporizers (SCVs) not desirable. Advantage of using high ambient temperature.
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LNG TERMINAL DAHEJ AIR HEATER Metering FUEL GAS STV SCV GW PUMP STV
WATER PUMP HW / GW EXCHANGER FOR BACKUP BLOWER BOG COMP. RECONDENSOR UNLOADING/ VAPOR RETURN ARMS GTG LP PUMP HP PUMP SHIP LNG TANK
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AIR HEATERS & STVs –AT DAHEJ
7 STVs / Air Heaters with 112 fans-16.4 MW each Use of SCVs only if ambient heat is in-sufficient (extreme winter months)
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Design Issues Recirculation of Cold air Generation of Fog
Removal of condensed water
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AIR HEATER COMPUTATIONAL ANALYSIS MODEL - ORIGINAL CONCEPT
Detailed investigations were carried out to predict air circulation and to verify the performance of air heaters. 3D calculations were performed simulate air flow behaviour. It was observed that taking air humidity into account improves air heater performance, due to heat released by condensed vapours. Simple and efficient means of condensed water removal are required to prevent carry-over of water with the flowing air. Large amount of condensed water is going to be recovered.
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AIR HEATER COMPUTATIONAL ANALYSIS MODEL RESULTS - ORIGINAL CONCEPT
We observed that recirculation can occur and led to decrease air heater performance. Recirculation is mainly caused by confluence of streams comming from parallel units . The simplest and most efficient solution for minimizing cold air recirculation is to place different unit not parallel to each other.
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AIR HEATER COMPUTATIONAL ANALYSIS MODEL - REVISED CONCEPT
Detailed investigations were carried out to predict air circulation and to verify the performance of air heaters. 3D calculations were performed simulate air flow behaviour. It was observed that taking air humidity into account improves air heater performance, due to heat released by condensed vapours. Simple and efficient means of condensed water removal are required to prevent carry-over of water with the flowing air. Large amount of condensed water is going to be recovered.
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AIR HEATER COMPUTATIONAL ANALYSIS MODEL RESULTS - REVISED CONCEPT
Detailed investigations were carried out to predict air circulation and to verify the performance of air heaters. 3D calculations were performed simulate air flow behaviour. It was observed that taking air humidity into account improves air heater performance, due to heat released by condensed vapours. Simple and efficient means of condensed water removal are required to prevent carry-over of water with the flowing air. Large amount of condensed water is going to be recovered. Ambient Temp 21 deg C Zero Wind
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CONCLUSIONS USE of STVs & Air Heaters offer most economical & Eco friendly regasification scheme for warm & Humid places Cold Air Re-circulation cannot be avoided but effect can be minimized by Computational Analysis Modeling Fogging can be considerably reduced by selecting a layout based on the above analysis
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THANK YOU
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