1. MACH2 www.WeSpeakMachine.com
How to install a
WISE-4051 Device
Presented By:
Mark Brown
Kors Engineering
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Agenda
What is a WISE-4051?
What can I use the WISE-4051 for?
How do I wire a WISE-4051?
How do I program a WISE-4051?
How do I configure Kepware to talk to it?
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What is a WISE-4051?
A stand-alone devise that allows us to monitor equipment that does not have a PLC, or has a PLC that does not have a way to connect to the plant’s network.
Has 8 digital input (DI) points.
Each digital input drives an internal counter.
Lives on a Wi-Fi network, allows the Mach2 server to read the counters.
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5. What can the device be used for? MACH2 www.WeSpeakMachine.com
Our most typical use: Your existing machine provides a dry contact input that closes, then opens, each time the machine completes a “cycle”. This input is used as Mach2’s “CycleCounter”.
One WISE device can be used to monitor multiple machines, or multiple points within the same machine.
It can also monitor any other status that you would like from your existing machine through additional dry contact inputs.
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Getting Started…
Things you’ll need:
A WISE-4051 (duh).
A 24VDC power source.
A small, flat blade screwdriver (3/32”).
A cell phone, or other device to connect via Wi-Fi (no special app is required, simply a web browser).
From the network the WISE is going to be attached to:
A dedicated IP address.
The subnet mask & gateway.
The network’s SSID.
The network’s security “Type” (Open, WPA/WPA2).
The network’s security key (password).
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How to Wire a WISE-4051
(Power)
The terminal strip can be removed, making changing
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How to Wire a WISE-4051
(Input Signals)
Connect dry contacts from your machine (WorkCenter):
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9. (Attaching to the Device) MACH2 www.WeSpeakMachine.com
How to Program a WISE-4051
(Attaching to the Device)
Remove power.
On the back side of the WISE, set DIP “Switch 1” of “Bank 1”down.
Re-apply power.
On your cell phone (or PC), enable the Wi-Fi interface (make sure you’re set up for DHCP mode).
Select the SSID: WISE-4051_XXX
Open a browser, enter the configuration page’s URL: and you should see this popup:
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How to Program a WISE-4051
(Logging In)
In “Account”, enter root (case sensitive).
root
In “Password”, enter (8 zeros).
Press “Login”. (This will take you to the general Information screen in the next section to begin the configuration process.)
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How to Program a WISE-4051
(Information Setup)
Select “Configuration” in the left column.
Select the “Information” tab on the top.
If you like, you can enter descriptions in the listed blanks (not mandatory).
Select “Submit”.
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How to Program a WISE-4051
(Wi-Fi Setup)
Select the “Wireless” tab on the top.
Under “WLAN Mode”, select
“ Infrastructure Mode ”.
Enter your SSID .
Enter your Security Type .
Enter your Security Key , (then scroll down).
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How to Program a WISE-4051
(Wi-Fi Setup)
Enter the IP assigned.
Enter the Subnet Mask .
Enter the Gateway.
Select “IP Mode”: “Static”.
Select “Submit”.
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How to Program a WISE-4051
(Counter Setup)
Select “I/O Status” on the left.
Select the “Configuration” tab.
Under “Channel”, select “All”.
Under “Mode”, select “Counter”.
Check the box “Digital Filter” to enable it.
Set “Min Low Signal Width” = *
Set “Min High Signal Width” = *
Check the box “Keep Last Value”.
Select “Submit”.
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How to Program a WISE-4051
(Counter Setup)
Scroll down to see the results of your selections:
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How to Program a WISE-4051
(Counter Testing)
Select the “Status” tab.
Confirm that the “Mode” for each counter is set to “Counter”.
Confirm that each channel’s slider is set to “Start” (this enables the counter to increment).
Observe that each time one of the dry contacts cycle, the associated counter’s “Status” increments by 1.
Each counter can be reset to “0” by pressing the associated “Reset” button
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17. (Releasing it to the wild) MACH2 www.WeSpeakMachine.com
How to Program a WISE-4051
(Releasing it to the wild)
Power the device down.
Set all the DIP switches back to the “Up” position.
Reapply power. The original SSID (WISE-4051_XXX) will no longer be visible from your phone, but now the WISE will appear on your network on the newly entered IP.
Within a few seconds, you should get an indication on the unit that it is communicating by observing the LED indicators.
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18. (Releasing it to the wild…) MACH2 www.WeSpeakMachine.com
How to Program a WISE-4051
(Releasing it to the wild…)
Status/Com:
Blinking Green when module starts to work.
Blinking Yellow when communicating.
AP/Infra: Green = On in “AP Mode”.
Off in “Station Mode” (Infrastructure).
Signal Indicator: Signal strength in “Station Mode”.
TX: Blinks when it is transmitting data.
RX: Blinks when it is receiving data.
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19. (Input / Counter Modbus Addressing) MACH2 www.WeSpeakMachine.com
How to Install a WISE-4051
(Input / Counter Modbus Addressing)
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20. (Kepware Configuration) MACH2 www.WeSpeakMachine.com
How to Install a WISE-4051
(Kepware Configuration)
Open the Kepware Configurator.
Select “Click to add a channel”.
Scroll down and select “Modbus TCP/IP Ethernet”.
Select “Next.
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21. (Kepware Configuration) MACH2 www.WeSpeakMachine.com
How to Install a WISE-4051
(Kepware Configuration)
Set a Name for the channel. (typically the WorkCenter’s PLC name, but for this example, we’ll use “Training”).
Select “Next”.
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22. (Kepware Configuration) MACH2 www.WeSpeakMachine.com
How to Install a WISE-4051
(Kepware Configuration)
Accept the default settings by selecting “Next” for the next several screens until you see this screen.
Review your settings, and if everything looks Ok, select “Finish”.
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23. (Kepware Configuration) MACH2 www.WeSpeakMachine.com
How to Install a WISE-4051
(Kepware Configuration)
Select “Click to add a device”.
Enter a name (for this example we’ll use “WISE”, typically we would use “PLC”).
Select “Next”.
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24. (Kepware Configuration) MACH2 www.WeSpeakMachine.com
How to Install a WISE-4051
(Kepware Configuration)
Enter the desired IP, leaving the other text in place.
Select “Next”.
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25. (Kepware Configuration) MACH2 www.WeSpeakMachine.com
How to Install a WISE-4051
(Kepware Configuration)
Accept the default settings by selecting “Next” for the next several (9-10) screens until you see this screen:”.
Review your entries, then select “Finish” at the bottom.
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26. (Kepware Configuration) MACH2 www.WeSpeakMachine.com
How to Install a WISE-4051
(Kepware Configuration)
You’ll be taken to this screen, (notice your IP is listed):
Select “WISE”.
“Select “Click to add a static tag”.
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27. (Kepware Configuration) MACH2 www.WeSpeakMachine.com
How to Install a WISE-4051
(Kepware Configuration)
Enter a “Name” for the new point (CycleCounter):
Enter an “Address” (40001, 40003, 40005, etc.):
Leave the “Data Type” at the default setting (Word):
Select “Read Only”:
Select “OK”:
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28. MACH2 www.WeSpeakMachine.com
How to Install a WISE-4051
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QUESTIONS ?
Mark Brown
Support Page:
Phone: (248)
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