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What’s an Arm and Leg Worth? Take a Stand to Stop Amputations Today!

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Presentation on theme: "What’s an Arm and Leg Worth? Take a Stand to Stop Amputations Today!"— Presentation transcript:

1 What’s an Arm and Leg Worth? Take a Stand to Stop Amputations Today!

2 Region VI OSHA Arkansas Louisiana Oklahoma Texas New Mexico State Plan
Region VI consist of Arkansas, Louisiana, Oklahoma, Texas and New Mexico State Plan. Within the region, there is a wide array of industries, such as, but not limited to, Oil & Gas, poultry, woodworking, and multiple types of manufacturing.

3 Controlling Amputation Hazards
Safeguarding is essential for protecting employees from needless and preventable injury. A good rule to remember is: Any machine part, function, or process that may cause injury must be safeguarded.

4 OSHA Definition: Amputation
An amputation is the traumatic loss of all or part of a limb or other external body part. This would include fingertip amputations with or without bone loss; medical amputation resulting from irreparable damage; and amputations of body parts that have since been reattached. Recognizing Amputation Hazards: To prevent employee amputations, you and your employees must first be able to recognize the contributing factors, such as the hazardous energy associated with your machinery and the specific employee activities performed with the mechanical operation. Understanding the mechanical components of machinery, the hazardous mechanical motion that occurs at or near these components and specific employee activities performed in conjunction with machinery operation will help employees avoid injury.

5 What is a Loss of an Eye? Loss of an eye is the physical removal of the eye. This includes enucleation and evisceration. Does loss of an eye include loss of sight? No. Loss of sight without the physical removal of the eye is not reportable under the requirements of section However, a case involving loss of sight that results in the in-patient hospitalization of the worker within 24 hours of the work-related incident is reportable.

6 Region VI -Recordkeeping Reporting
Date Hospitalization Loss of Eye Amputation January 1 – December 31, 2015 2,051 8 612 December 31, 2016 2,021 5 558 December 31, 2017 2,175 2 641 December 31, 2018 2,341 692 January 1 – July 26, 2019 1,310 387

7 FY 15 - Recordkeeping Reporting
Area Office Hospitalization Loss of Eye Amputation Austin 132 44 Baton Rouge 242 1 51 Corpus Christi 158 37 Dallas 235 75 El Paso 61 6 Fort Worth 245 47 Houston North 179 59 Houston South 210 45 Little Rock 184 2 86 Lubbock 153 58 Oklahoma City 157 73 San Antonio 95 31 Total 2,051 8 612

8 FY 16 - Recordkeeping Reporting
Area Office Hospitalization Loss of Eye Amputation Austin 131 2 38 Baton Rouge 212 61 Corpus Christi 133 24 Dallas 237 72 El Paso 58 10 Fort Worth 248 1 68 Houston North 171 48 Houston South 229 43 Little Rock 217 77 Lubbock 128 39 Oklahoma City 153 57 San Antonio 104 21 Total 2,021 5 558

9 FY 17 - Recordkeeping Reporting
Area Office Hospitalization Loss of Eye Amputation Austin 151 48 Baton Rouge 246 53 Corpus Christi 148 37 Dallas 260 62 El Paso 104 20 Fort Worth 252 1 71 Houston North 155 70 Houston South 193 55 Little Rock 177 63 Lubbock 201 76 Oklahoma City 181 San Antonio 107 24 Total 2,175 2 641

10 FY 18 – Recordkeeping Reporting
Area Office Hospitalization Loss of Eye Amputation Austin 152 39 Baton Rouge 259 69 Corpus Christi 173 1 54 Dallas 265 88 El Paso 102 20 Fort Worth 239 64 Houston North 210 60 Houston South 237 55 Little Rock 183 81 Lubbock 205 67 Oklahoma City 204 72 San Antonio 112 23 Total 2,341 2 692

11 FY 19 – Recordkeeping Reporting
Area Office Hospitalization Loss of Eye Amputation Austin 95 26 Baton Rouge 153 44 Corpus Christi 88 23 Dallas 173 53 El Paso 50 9 Fort Worth 148 40 Houston North 28 Houston South Little Rock 86 56 Lubbock 98 37 Oklahoma City 91 33 San Antonio 72 15 Total 1,310 387

12 CY 2015 – CY Comparison

13 Amputations by NAICS NAICS Code Industry Title CY 15 CY 16 CY 17 CY 18
11 Agriculture, Forestry, Fishing and Hunting 12 16 13 21 Mining 63 41 79 90 56 22 Utilities 4 7 3 2 23 Construction 81 80 74 84 46 31-33 Manufacturing 275 253 288 314 166 42 Wholesale Trade 36 52 32 44-45 Retail Trade 37 28 31 29 30 48-49 Transportation and Warehousing 39 19 51 Information 1 Finance and Insurance 53 Real Estate Rental and Leasing 5 9 54 Professional, Scientific, and Technical Services 8 6 55 Management of Companies and Enterprises Administrative and Support and Waste Management and Remediation Services 35 24 61 Educational Services 62 Health Care and Social Assistance 71 Arts, Entertainment, and Recreation 72 Accommodation and Food Services Other Services (except Public Administration) 10 92 Public Administration Total 612 558 641 692 387

14 Top 3 Industries by NAICS

15 Why an amputation prevention stand-down?
692 Amputations for CY 2018 Top industries 31-33 Manufacturing 314 (45%) 21 Mining 90 (13%) 23 Construction 84 (12%) Almost exactly the same from FY 2017 Moving machine parts have the potential to cause severe workplace injuries, such as crushed fingers or hands, amputations, burns, or blindness. Safeguards are essential for protecting workers from these preventable injuries. Any machine part, function, or process that may cause injury must be safeguarded. When the operation of a machine or accidental contact injures the operator or others in the vicinity, the hazards must be eliminated or controlled. The top industries reporting these amputations are oil & gas support and drilling operations, supermarket/grocery stores, commercial construction, and poultry processing.

16 Amputations by Area Offices
CY 15 CY 16 CY 17 CY 18 CY 19 Austin 44 38 48 39 26 Baton Rouge 51 61 53 69 Corpus Christi 37 24 54 23 Dallas 75 72 62 88 El Paso 6 10 20 9 Fort Worth 47 68 70 64 40 Houston North 59 60 28 Houston South 45 43 55 Little Rock 86 77 63 81 56 Lubbock 58 76 67 Oklahoma City 73 57 33 San Antonio 31 21 15 Total 612 558 641 692 387

17 Machinery Associated with Amputations
Mechanical Power Presses Power Press Brakes Powered and Non- Powered Conveyors Printing Presses Roll-Forming and Roll- Bending Machines Shearing Machines Food Slicers Meat Grinders Meat-Cutting Band Saws Drill Presses Milling Machines Grinding Machines Slitters

18 Common Machinery Hazards
Physical Hazards Health Hazards Fire Temperature Equipment Energy Material Machine Falls Noise Chemicals Dust Fumes Exertion Vibration Illumination

19 Hazardous Activities Machine set-up/threading/preparation,*
Machine inspection,* Normal production operations, Clearing jams,* Machine adjustments,* Cleaning of machine,* Lubricating of machine parts,* and Scheduled and unscheduled maintenance.* Employees operating and caring for machinery perform various activities that present potential amputation hazards. Hazard Analysis You can help prevent workplace amputations by looking at your workplace operations and identifying the hazards associated with the use and care of the machine. A hazard analysis is a technique that focuses on the relationship between the employee, the task, the tools, and the environment. When evaluating work activities for potential amputation hazards, you need to consider the entire machine operation production process, the machine modes of operation, individual activities associated with the operation, servicing and maintenance of the machine, and the potential for injury to employees. The results from the analysis may then be used as a basis to design machine safeguarding and an overall energy control (lockout/tagout) program. This is likely to result in fewer employee amputations; safer, more effective work methods; reduced workers’ compensation costs; and increased employee productivity and morale. *These activities are servicing and/or maintenance activities.

20 Safeguarding Devices Safeguarding devices are controls or attachments that, when properly designed, applied and used, usually prevent inadvertent access by employees to hazardous machine areas by: • Preventing hazardous machine component operation if your hand or body part is inadvertently placed in the danger area; • Restraining or withdrawing your hands from the danger area during machine operation; • Requiring the use of both of your hands on machine controls (or the use of one hand if the control is mounted at a safe distance from the danger area) that are mounted at a predetermined safety distance; or • Providing a barrier which is synchronized with the operating cycle in order to prevent entry to the danger area during the hazardous part of the cycle. These types of engineering controls, which either prevent the start of or stop hazardous motion, may be used in place of guards or as supplemental control measures when guards alone do not adequately enclose the hazard. In order for these safeguarding devices to accomplish this requirement, they must be properly designed and installed at a predetermined safe distance from the machine’s danger area. Other safeguarding devices (probe detection and safety edge devices) that merely detect, instead of prevent, inadvertent

21 What types of machine components are hazardous?
Point of Operation – the area of a machine where it performs work on material Power-Transmission Apparatuses – flywheels, pulleys, belts, chains, couplings, spindles, cams, and gear in addition to connecting rods and other machine components that transmit energy Other Moving Parts – machine components that move during machine operation such as reciprocating, rotating, and transverse moving parts as well as auxiliary machine parts Hazardous Mechanical Components - Three types of mechanical components present amputation hazards: Point of Operation is the area of the machine where the machine performs work – i.e., mechanical actions that occur at the point of operation, such as cutting, shaping, boring, and forming. Power-Transmission Apparatus is all components of the mechanical system that transmit energy, such as flywheels, pulleys, belts, chains, couplings, connecting rods, spindles, cams, and gears. Other Moving Parts are the parts of the machine that move while the machine is operating, such as reciprocating, rotating, and transverse moving parts as well as lead mechanisms and auxiliary parts of the machine.

22 What kinds of mechanical motion are hazardous?
Rotating Reciprocating Transversing Cutting Punching Shearing Bending Rotating—circular movement of couplings, cams, clutches, flywheels, and spindles as well as shaft ends and rotating collars that may grip clothing or otherwise force a body part into a dangerous location. Reciprocating—back-and-forth or up-and down action that may strike or entrap a worker between a moving part and a fixed object. Transversing—movement in a straight, continuous line that may strike or catch a worker in a pinch or shear point created between the moving part and a fixed object. Cutting—action generated during sawing, boring, drilling, milling, slicing, and slitting. Punching—motion resulting when a machine moves a slide (ram) to stamp or blank metal or other material. Shearing—movement of a powered slide or knife during metal trimming or shearing. Bending—action occurring when power is applied to a slide to

23 Protect Workers from Amputations
Guards provide physical barriers that prevent access to hazardous areas. Devices help prevent contact with points of operation and may replace or supplement guards. Two basic methods are used to safeguard machines: guards and devices. Guards provide physical barriers that prevent access to danger areas. Devices function by interrupting the machine's operating cycle to prevent workers from reaching or entering the danger area while the machine is cycling. Both types of safeguards should be designed and installed to ensure worker protection. Guards provide physical barriers that prevent access to hazardous areas. They should be secure and strong, and workers should not be able to bypass, remove, or tamper with them. Guards should not obstruct the operator’s view or prevent employees from working. Devices help prevent contact with points of operation and may replace or supplement guards. Devices can interrupt the normal cycle of the machine when the operator’s hands are at the point of operation, prevent the operator from reaching into the point of operation, or withdraw the operator’s hands if they approach the point of operation when the machine cycles. They must allow safe lubrication and maintenance and not create hazards or interfere with normal machine operation. In addition, they should be secure, tamperresistant, and durable.

24 Criteria for Machine Safeguarding
Prevents worker contact with the hazard area during the operating cycle. Avoids creating additional hazards. Is secure, tamper-resistant, and durable. Avoids interfering with normal operation of the machine. Allows for safe lubrication and maintenance.

25 Reporting Fatalities, Hospitalization, etc.
Work-related fatalities must be reported within 8 hours In-patient hospitalizations must be reported within 24 hours Amputations must be reported within 24 hours Loss of an eye must be reported within 24 hours

26 Report a Fatality or Severe Injury
All employers are required to notify OSHA when an employee is killed on the job or suffers a work-related hospitalization, amputation, or loss of an eye. A fatality must be reported within 8 hours. An in-patient hospitalization, amputation, or eye loss must be reported within 24 hours.

27 OSHA Standards Title 29 of the Code of Federal Regulations (CFR) to protect workers from amputations in the workplace: 29 CFR Part 1910 Subparts O and P cover machinery and machine guarding 29 CFR 1926 Subpart I covers hand tools and powered tools 29 CFR Part 1928 Subpart D covers agricultural equipment 29 CFR Part 1915 Subparts C, H, and J; 29 CFR Part 1917 Subparts B, C, and G; 29 CFR Part 1918 Subparts F, G, and H cover maritime operations

28 Help is Available OTI Education Centers, course descriptions, prerequisites and a searchable course schedule that includes training locations and fees can be found at: Resources specifically for small businesses, including information about OSHA’s free On-site Consultation program, can be found at OSHA provides help for employers, including technical assistance about effective safety and health programs, training and education at

29 OSHA Training Institute Education Centers
Mid-South Alliance Safety Council Phone: Website: Oklahoma State University oshaed.okstate.edu Phone: Website: Texas A&M Engineering Extension Service Phone: Website: University of Texas Arlington web-ded.uta.edu Phone: Website:

30

31 OSHA (6742)


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