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THE POWER IS UNDER YOUR CONTROL info@yilmazuk.co.uk www.yilmazuk.co.uk
TO DO FORMAT FONTS ALL SAME. CHECK TRANSITIONS AND ANIMATIONS. CHECK IMAGES. +44 (0) Unit 4 Oakwell Way Birstall West Yorkshire WF17 9LU
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Who are Yilmaz Reduktor ?
Industrial Gearbox, Electric Motor & Variable Speed Drive Manufacturer
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Founded in 1958 by Mr Mesut Yilmaz
YILMAZ HISTORY Founded in 1958 by Mr Mesut Yilmaz
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The first Yilmaz workshop was opened
YILMAZ HISTORY 1958 The first Yilmaz workshop was opened
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The first production staff to be employed by Yilmaz
YILMAZ HISTORY 1960 The first production staff to be employed by Yilmaz
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The first mass production of inline helical gearboxes
YILMAZ HISTORY 1963 The first mass production of inline helical gearboxes
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YILMAZ HISTORY 1986 The construction of the first Yilmaz factory which was the largest in the middle east
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New factory opened for production
YILMAZ HISTORY 1987 New factory opened for production
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Yilmaz marketing division officially opened
YILMAZ HISTORY 1995 Yilmaz marketing division officially opened
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YILMAZ HISTORY 2000 ISO9001 approved
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Yilmaz MES foundry opened
YILMAZ HISTORY 2002 Yilmaz MES foundry opened
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YILMAZ HISTORY 2005 Atex approved
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YILMAZ TODAY Yilmaz Reduktor – 655 employees
ELK Motors – 295 employees MES Foundry – 215 employees Yilmaz Marketing – 45 employees Total employees
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Quality and Accreditations
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International Sales Network America Canada Asia Europe Africa
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International Sales Network
North America European Asia Africa Turkey Netherlands UK Poland Bulgaria Romania Germany Russia France Spain Greece Sweden Lithuanian Swiss Macedonia Ukraine Azerbaijan Pakistan India the Philippines Iranian Saudi Arabia Iraq South Korea Israel Syria Jordan Algeria Egypt Ghana Nigeria South Africa Tunisian Canada USA Australia New Zealand
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STANDARD PRODUCTS
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M-Series Inline Helical
Foot mounted design Nominal torque up to 20,000nm Output diameter from 20mm to 120mm IEC Input B5 or B14 input as standard Compact, Solid shaft & Nema input European & British standard footprint Up to six stage reduction Cast iron construction Atex certification Interchangeability
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N-Series Inline Helical
Flange mounted design Nominal torque up to 20,000nm Output diameter from 20mm to 120mm IEC Input B5 or B14 input as standard Compact, Solid shaft & Nema input Up to six stage reduction Cast iron construction Atex certification Interchangeability
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K-Series Helical Bevel
Foot or Flange mounted design Nominal torque up to 20,000nm Output diameter from 20mm to 120mm Output flange, shrink disc, solid shaft & torque arm IEC Input B5 or B14 input as standard Compact, Solid shaft & Nema Input Up to six stage reduction Cast iron construction Atex certification Interchangeability
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D-Series Parallel Shaft
Nominal torque up to 18,000nm Output diameter from 20mm to 120mm Output flange, shrink disc & solid shaft IEC Input B5 or B14 input as standard Compact, Solid shaft & Nema Input Up to six stage reduction Cast iron construction Atex certification Interchangeability
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E-Series Worm Nominal torque up to 1,000nm
Output diameter from 14mm to 50mm Output flange, shrink disc, solid shaft & torque arm IEC Input B5 or B14 input as standard Solid shaft & Nema Input Up to six stage reduction Cast iron construction Atex certification Interchangeability
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HEAVY DUTY PRODUCTS
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B-Series Helical Bevel
Nominal torque up to 345,000nm IEC, solid shaft & special inputs available Output diameter from 60mm to 300mm Output shaft, output flange, shrink disc, torque arm & backstop Different cooling & lubricaiton options available Base frame, couplings & brakes Atex certification
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H-Series Parallel Shaft
Nominal torque up to 470,000nm IEC, solid shaft & special inputs available Output diameter from 60mm to 340mm Output shaft, output flange, shrink disc, torque arm & backstop Different cooling & lubrication options available Base frame, couplings & brakes Atex certification
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Y-Series Heavy Duty Nominal torque up to 43,000nm
Solid input shaft arrangement Output diameter from 55mm to 240mm Output shafts, output flanges, shrink disc & backstop Different cooling & lubrication options available Base frame, couplings & brakes Atex certification
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P-Series Planetary Nominal torque up to 50,000nm
Inline or right angle version IEC, hydraulic, solid shaft, nema & special inputs available Male, female, spline and shrink disc output available Output flange, locking collar, torque arm backstop & oil expansion tank Different cooling & lubrication options available Atex certification Interchangeability
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R-Series Planetary Nominal torque up to 50,000nm
Inline or right angle version IEC, hydraulic, solid shaft, nema & special inputs available Male, female, spline and shrink disc output available Output flange, locking collar, torque arm backstop & oil expansion tank Different cooling & lubrication options available Atex certification Interchangeability
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SPECIAL PRODUCTS
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Agitator Reinforced spherical roller bearings
Heavy duty output shaft to withstand higher loads Nominal torque 18,000nm Special sealing arrangement Cast Iron Construction Atex certification
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Crane CGG40 cast iron housing Suitable for up to 50 tonne cranes
Heavy duty bearing to withstand high radial loads Splined output shaft Designed to suit single and two speed brake motors Atex certification
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Mixer / Drywell Drywell feature to prevent oil leakage
Heavy duty taper roller bearings as standard Nominal torque 20,000nm Output diameter from 20mm to 120mm IEC Input B5 or B14 input as standard Compact, Solid shaft & Nema Input Cast iron construction Atex certification
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Extruder 29400 series output bearings
Nominal torque from 18,000 to 90,000nm IEC, solid shaft & special inputs available Special outputs available to suit extruder feed screw Different cooling & lubrication options available Three different housing types HTE, KRE & DRE Atex certification
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Bandsaw Heavy duty double row bearings as standard
Grinded bevel gear stage to reduce noise Nominal torque 15,000nm Special sealing arrangement Cast iron construction Atex certification
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Conveyor Nominal torque up to 18,000nm
Solid input shaft suitable for belt & pulley system Output diameter from 30mm to 135mm Shrink disc, torque arm & backstop available Cast iron construction Atex certifcation
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Bucket Elevator Nominal torque up to 70,000nm
Two different auxiliary drive options for empty and full buckets Special backstop fitted between main and auxiliary drive Different cooling & lubrication options available Cast iron construction Atex certification
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Twin Shaft Concrete Mixer
Nominal torque up to 20,000nm Input Suitable for pulley connection Heavy duty taper roller bearings as standard Splined interior connections Cast iron construction Atex certification
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OPTIONS & ACCESSORIES
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Painting Options C2 Corrosion Category C3 Corrosion Category
Our Standard Painting Class. Suitable for indoor and outdoor environment where humidity and contamination is low Suitable for indoor and outdoor environment subject to weathering where humidity and chemical contamination is moderate Suitable for indoor and outdoor environment subject to weathering where humidity and chemical contamination is usually high Suitable for indoor and outdoor environment subject to weathering where humidity and chemical contamination is permanently high Mean? Should it say this or is it a bad translation
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Lubrication Options Oil Expansion Tank Forced Lubrication
Nilos Ring Application Oil Bath Lubrication Lubrication system without any additional equipment. All of the interior parts (gears, bearings and seals) are lubricated by splash lubrication or direct contact from the oil Especially for industrial gearboxes where bearings cannot get oil with bath lubrication while working in some mounting positions. To lubricate these bearings oil from lower levels pump up directly to the bearing. Efficiency is much higher with the help of lower churning loses To prevent leakage an oil expansion tank is mounted on the gearbox, creating extra space for increased oil volume Upper bearings that cannot be lubricated by splash oil are supplied with a nilos ring. These bearings are then lubricated with grease Mean? Should it say this or is it a bad translation
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Sealing Options Nitrile Sealing (NBR) Labyrinth Seal Application
PTFE Sealing Taconite Sealing Application Viton Sealing (FKM) Cassette Sealing (FKM, NBR) Mean? Should it say this or is it a bad translation
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Cooling Options Cooling with Oil/Air Heat Exchanger
Cooling with Oil/Water Heat Exchanger Cooling system consists Oil/Air heat exchanger, motor pump and filter. Gearbox and cooling system mounts on a steel base frame. It is recommended for ambient temperatures below 40°C and not very dusty environments. Another advantage is that it does not need cooling water An oil/water heat exchanger with pump is mounted directly onto the gearbox. Cooling is through a heat exchanger with cold water. Additional equipment is available if needed like a pressure switch, flow switch and manometer. It is suitable for every mounting position Cooling with Coil Cooling with Fan Cooling is achieved by cold water passing through the copper pipes inside the gearbox oil. It requires cold water with a maximum 30°C temperature. It is suitable for H & B series gearboxes and only for M1 mounting position A cooling fan is mounted directly onto the input shaft of the gearbox to create air flow through the gearbox. It is the most practical cooling option without the need of cold water. Suitable for working conditions below 40 degrees.
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VARIABLE SPEED DRIVES
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YB1000 General Purpose Power rate: up to 22kW
Supply: 1 phase 230V ( V) Supply: 3 phase 400V ( V) Auto identification Especially simplicity Usable under heavy duties (150% for 60s with constant torque) Built-in PID control V/F control and torque boost Coated PCB’s Multi – functional I/O Jogging RS485 (MODBUS) communication PC software
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YA2000 Advanced Drive Power Rate: Up to 280kW
Supply: 1 Phase 230V +/-15% Supply: 3 Phase 400V +/- 15% Auto Identification Simple to use, user friendly oriented RS485 (MODBUS) Communication Multi-functional I/O PID Process Control Jogging SLVC – Sensorless Vector Control Coated PCB’s Sized for heavy duty use (180% for 3’s 150% for 60s)
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YE8000 Expert Drive Power Rate: Up to 630kW
Supply: 1 Phase 230V +/- 15% Supply: 3 Phase 400V +/- 15% Auto identification Simple to use, user friendly orientated Permanent magnet motor control RS485 (MODBUS) communication Multi-functional I/O PID process control Jogging SLVC – Open loop vector control Closed loop vector control (with encoder) Coated PCB’s Sized for heavy duty use (3s 180%, 60s 150%)
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YP65 High Protection Power rate: Up to 30kW
Supply: 1phase 230V +/- 15% Supply: 3 phase 400V +/- 15% Simple to use, user friendly orientated Higher protection level (IP65) for outdoor use Mountable on motor with adapter plate RS485 (MODBUS) communication Multi-Functional I/O PID process control Multi-pump application (up to 6 Pumps) Equal aging function Anti-Freeze function for pumps Jogging Coated PCB’s Sized for heavy duty use (3s 180%, 60s 150%)
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YI1000 Integrated Drive Power Rate: up to 2.2Kw
Supply: 1 phase 230V +/- 15% Supply: 3 phase 400V +/- 15% IP65, high protection level No need For electrical cabinet Integrated drive-train solution V/F skaler control Coated PSBs MODBUS communication method
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YC3000 Compressor Drive Single-drive model power up to 132kW
Double-drive model power up to 160kW Power supply : 3 phase 400V ( V) Sensorless vector control mode (SLVC) Sized for heavy duty use (%150 for 60s with constant torque) Automatic torque boost Jogging control Coated PCBs IP20 protection level RS485 (MODBUS) communication method
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YMP Multi Pump Drive Power range: power up to 55kW
Power supply: 3 phase 400V ( V) Multi-pumps application ( Up to 4 water pumps) Automatic torque boost Coated PCBs IP20 protection level RS485 (MODBUS) communication method
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Product ● Price ● Service
Why Choose Yilmaz ? Product ● Price ● Service
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Yilmaz UK Ltd Unit 4 Oakwell Court Oakwell Way, Birstall West Yorkshire, WF17 9LU +44 (0)
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