1. Senior Design I – Project Review P07008 – ArcWorks Wash Bottle Assembly
Team Members: Sagar Sheth Team Leader
Leonardo Silva Industrial Eng.
Stephen Bennice Mechanical Eng.
Gabriela Jaramillo Mechanical Eng.
Eric Van Hemel Mechanical Eng.
Robert Veiders Mechanical Eng.
Eng.Faculty Guides: Dr. DeBartolo
Dr. Marshall

2. P07008 Project Description
Automate the process of assembling nozzle to wash bottle
Key Customers Needs:
Can accommodate different size bottles ( 250 ml, 500 ml, 1lt)
Should be able to produce large quantities of assemblies (min life of 120,000 cycles)
Should require minimal force to complete assembly (less than 25 lb)
Should create good assemblies
The unit should not create additional disabilities for the operators
Process improvement of wash bottle line

3. Basic Assembly
Components
Completed Assembly

4. Current Process
Assembly Process

5. P07008 Design Concept

6. P07008 Design Concept

7. P07008 Design Concept

8. P07008 Design Concept

9. P07008 Design Concept

10. P07008 Design Concept

11. P07008 Design Concept

12. Current Layout

13. Future Layout

14. Proposed Layout

15. P07008 High Risk Assessment
Risk: Main component of assembly is hard to manufacture.
Tight tolerances
Intricate shape
Proposed Mitigation
Divide main component into various parts if machining is out of specs.

16. P08907: Current Stage of Product Development1
Phase 1: Planning 2
Phase 2: Concept Development 3
MSD 1
Phase 3: System Level Design 4
Phase 4: Detailed Design
Current Phase of Product Development 5
Phase 5: Assembly, Testing and Refinement
MSD 2

17. P07008 Current State of Design
Design meets customer needs and engineering specs
6 cases of different size bottles can be assembled with an expected average cycle time not exceeding 10 seconds
No intervention between the operator and the machine while actual assembly
Force required to complete assembly by operator is less than the minimal force required (25 lb) to complete assembly manually for a bottle. Actual force will be approximately 2 ounces
Better material flow  savings in time and distance traveled
Budget Review
Budget = $
Projected Cost = $
Mitigation of no compliance
Better ergonomic manual tool

18. MSD II Project Schedule
Have machine built and tested by early April
Have all the documentation completed by mid-April
Have process improvements completed by mid-April
Complete technical paper and poster by first week of May

19. SD II Schedule