1. Industry 4.0 Skills Embedded for Education 5.0
Smart factories to integrated production systems
Sue Smith, Vice President

2. From --------------------------To-----------------

3. Smart Factories – Integrated Production Systems

4. Advanced Manufacturing Careers Are Not Going Away
95% of jobs are not in jeopardy in the next five years, but new technology will change them
(McKinsey Global Institute)
85% of jobs in 2030 have not been invented
(Dell Technologies)
4.6 million manufacturing jobs open in the next decade – less than half will be filled
(The Manufacturing Institute and Deloitte’s 2018 Skills Gap)

5. Future of Education and Training
Align with industry
Develop a workforce to support careers that do not exist today
Flexible, innovative, and creative workforce
Interdisciplinary options

7. Implementing Industry 4.0 – Process
Industry Implementation
Interest and understanding varies by company
Companies are in various stages
Implement in processes and measure
Similar to Lean Six Sigma
Create greater skills/workforce deficits
Education Implementation
Educate faculty and staff internally
Must address needs of all companies
Upgrade curriculum
New degree pathways
Upskill faculty, full time, adjunct and secondary
New and upgraded equipment

8. Certified Industry 4.0 Associate I – Basic Operations
Certified Industry 4.0 Associate II – Advanced Operations
Certified Industry 4.0 Associate III – Robotic Operations
Certified Industry 4.0 Associate IV – IIoT Operations

9. C101 – Certified Industry 4.0 Associate Basic Skill Standards
Certified Industry 4.0 Systems Associate I –Basic Operations
Related Occupation: Prepares individuals to succeed in entry level operation and assembly positions in a modern production environment that uses Industry 4.0 technologies. Also, ideal for IT professionals and other non-production personnel seeking to become versed in basic factory floor automation equipment operation and processes.
Approximate Preparation Time: 65 hours
Competencies: Basic setup, adjustment and operation of computer-controlled machines with human machine interface terminals, basic mechatronics technologies (pneumatics, mechanical, electrical, electronics, sensors, and controllers), monitoring of systems using mobile devices and HMI, hand tools, safety, print reading, basic measurement, and basic machine adjustment/lubrication. Also, includes terminology and concepts of materials, production processes, metrics of intelligent manufacturing, and Industry 4.0.

10. Certified Industry 4.0 Associate I
Competencies
Concepts & Terminology of Smart Manufacturing
Basic setup, Adjustment & Operation of Automated Machines
Safety and Hand Tools
Blueprint and Schematic Reading
Precision Measurement
Basic electrical control, pneumatic, and sensor systems operation
Basic robot operation and terminology
Production Monitoring via HMI, Internet, Ethernet, Smart Phones

11. Ivy Tech Courses ADMF 101 Key Principles of Advanced Manufacturing
ADMF 102 Technology in Advanced Manufacturing
CATALOG DESCRIPTION: Introduces manufacturing processes and basic mechanical, electrical, and fluid power principles and practices used in manufacturing environments. Topics include; types of production, production materials, machining and tooling, manufacturing planning, production control, and product distribution will be covered. Students will be expected to understand the product life cycle from conception through distribution. This course also focuses on technologies used in production processes. Basic power systems, energy transfer systems, machine operation and control will be explored. This course will use lecture, lab, online simulation and programming to prepare students for Certified Production Technician Testing through Manufacturing Skill Standards Council (MSSC).

12. C-102 Certified Industry 4.0 Associate – Advanced Operations Skill Standards
Certified Industry 4.0 Systems Associate II Advanced Operations
Competencies: Setup, adjustment, and operation of computer-controlled machines, program transfer using basic Ethernet networks, basic electrical/fluid schematic interpretation, basic G&M code program interpretation, basic PLC program interpretation, basic hydraulics systems operation, basic mechanical drives operation, operator-level machine maintenance/adjustment, and basic concepts of reliability and quality.

13. Certified Industry 4.0 Associate II
Competencies
Smart Manufacturing system metrics and optimization
Setup, adjustment and operation of computer-controlled machines
Basic Ethernet network operation
Basic programmable controller programming and operation
Basic mechanical and hydraulics system operation/adjustment
Basic mechatronic systems programming and operation
Basic robotics and CNC programming/ operation
HMI interface and operation

14. Ivy Tech Courses
ADMF 122 Automation Mechatronics Electrical and Robotic Systems
CATALOG DESCRIPTION: This course covers the basics of electrical components in a complex mechatronic system including robotic automation. Based upon a physical system, students will learn the basic functions and physical properties of electrical components, and the roles they play within the system. Technical documentation such as data sheets, schematics, timing diagrams, robotic programs and system specifications will also be covered. By understanding the complete system, the flow of energy through the system and measurements on the components, students will learn and apply troubleshooting strategies to identify, localize and (where possible) to correct malfunctions. Preventive maintenance and safety issues for electrical components within the system will be discussed.

15. C-103 Certified Industry 4.0 Associate – Robot System Operations Skill Standards
Certified Industry 4.0 Systems Associate III Robot Operations
Related Occupation: Prepares individuals to succeed as operators of industrial robot systems in an integrated Industry 4.0 environment. Also, ideal for IT professionals seeking to become versed in robotic systems.
Approximate Preparation Time: 65 hours
Competencies: Setup, adjustment, and operation of industrial robots; robot safety; program transfer through Ethernet network; testing/operation robot interface to electronic sensors and actuators; and concepts of fixtures and EOA tooling.

16. Certified Industry 4.0 Associate III
Competencies
Concepts and terminology of FANUC robots
FANUC robot setup, adjustment
FANUC robot operation and basic programming
Fixtures/End of Arm Tooling types and selection
FANUC robot-Ethernet network communications
FANUC robot I/O device and PLC system interfacing
Robot monitoring and cycle time optimization
Robot smart manufacturing concepts

17. Ivy Tech Course ADMF 206 Automation and Robotics in Manufacturing II
CATALOG DESCRIPTION: Students will continue to develop their understanding of safety requirements when working with and around automated equipment. The continuation of robotic programming will progress into advanced programming with students learning how the integration of machines and other automation devices function together. Students will be ready to certify in Basic Robotic Programming at the completion of this course.

18. C-104 Certified Industry 4.0 Associate –IIoT, Networking and Data Analytics Skill Standards
Certified Industry 4.0 Systems Associate IV IIoT and Data Analytics
Related Occupation: Prepares individuals to succeed in technician positions that require basic skills in Industry 4.0 automation that uses Ethernet networks, IIoT smart sensors and scanners (RFID and Barcode), databases, and data analytics technologies. Ideal for IT professionals, maintenance technicians and engineers seeking to update their skill set.
Approximate Preparation Time: 65 hours
Competencies: Basic configuration and operation of managed switch Ethernet networks, network security, SQL databases, cloud-based data acquisition, cloud-based maintenance management, smart (IIoT) sensors, RFID systems, variable frequency drives, barcode systems, PLC Ethernet communications, and conveyors. Includes concepts of Lean Manufacturing, production statistics (e.g. Overall Equipment Effectiveness) and throughput optimization.

19. Certified Industry 4.0 Associate IV
Competencies
Concepts of Industrial Internet of Things (IIoT)
PLC Ethernet Messaging Communications
Barcode and RFID programming and operation
Smart Sensor programming and operation
Managed Ethernet Switch configuration and operation
Variable frequency drive programming
SQL Database Systems
Data Analytics and Manufacturing Execution Systems (MES)
Lean Manufacturing and System Optimization

20. Ivy Tech Courses EECT 112 Digital Fundamentals
COURSE DESCRIPTION: Introduces basic gate and flip-flop logic devices and their application in combinational and sequential digital circuits. Topics include decoders, displays, encoders, multiplexers, demultiplexers, registers, and counters. Logic circuit analysis, implementation of circuits using standard IC chips or programmable logic devices, circuit testing and troubleshooting are emphasized.
DBMS 110 Database Fundamenals
CATALOG DESCRIPTION: Introduces students to the basic concepts of databases including the types of databases, the general database environment, and the importance of data to the business world. Discussion with hands-on activities will include database design, normalization of tables, and development of tables, queries, reports, and applications. Students will be familiarized with use of the ANSI standard Structured Query Language. Discussions will include database administration and data maintenance. Students will be introduced to data concepts such as data warehousing, data mining, and BIG Data. Students will develop a business application using database software. Students will be required to demonstrate skills such as team building, work ethic, communications, documentation, and adaptability.

21. Certified Industry 4.0 Automation Systems Specialist I
Automation Systems Specialist I Core Credentials
Certified Industry 4.0 Associate I
Pneumatics Systems 1
AC/DC Electrical Systems 1
Mechanical Drive Systems 1
Electric Motor Control Systems 1
Industry 4.0 Total Productive Maintenance Management
Sensor Logic Systems (or 4.0 Associate I and II)
Certified Industry 4.0 Associate III
Electrical Installation 1
Smart Factory Systems 1
Programmable Controller Systems 1 (or 4.0 Associate II and IV)
Automation Systems Specialist I Elective Credentials
Robot Preventive Maintenance
Hydraulic Maintenance
Laser Alignment
Process Control Systems 1-Flow and Level
AC/DC Motor Troubleshooting
Process Control Systems Troubleshooting
Pneumatic Systems Troubleshooting
Rigging Systems 1
Hydraulics Systems 1

22. Certified Industry 4.0 Automation Systems Specialist II
Automation Systems Specialist II Core Credentials
Robot Systems Troubleshooting 1
Electronic Systems Installation
AC/DC Motor Troubleshooting
Programmable Controller Systems 2
Pneumatic Systems Troubleshooting
Robot Systems Integration 1
Industrial Electronic Systems 1
Smart Factory Systems 2
Automation Systems Specialist I Elective Credentials
Laser Alignment
Vision Inspection Systems 1
Industry 4.0 Predictive Maintenance 1
Network Security Systems 1
Flexible Manufacturing Systems 1
Manufacturing Execution Systems 1
Automatic Guided Vehicle Systems 1
SCADA Systems 1
Electronic Controls Elective Credentials:
AC Electronics Drive Systems 2
DC Electronic Drive Systems 1
Motion Control 1
CNC Maintenance
Process Control Elective Credentials:
Process Control Systems 1-Flow and Level
Process Control Industry 4.0 Communications
Process Control Systems 2-Thermal/pH/Pressure
Process Control Systems Troubleshooting
Mechanical Elective Credentials:
Predictive Maintenance
Hydraulics Troubleshooting
Mechanical Drive Systems 2
Hydraulic Maintenance
Hydraulics Systems 1
Pump Systems 1
Hydraulics Systems 2
Central Lubrication Systems 1

23. Certified Industry 4.0 Production Systems Specialist I
Production Systems Specialist I Core Credentials
Certified Industry 4.0 Associate I
Geometric Dimensioning and Tolerancing
Certified Industry 4.0 Associate II
CNC Operations 1
Certified Industry 4.0 Associate III
Industry 4.0 Total Productive Maintenance Management
Quality Systems 1 (with SPC)
Production Systems Specialist I Elective Credentials
Manual Machining 1
Rigging Systems 1
Robot Preventive Maintenance
Additive Manufacturing 1
Laser Alignment
Manual Machining 2
Predictive Maintenance
Plastics Operations 1
Lean Manufacturing
Welding Operations 1

24. Certified Industry 4.0 Production Systems Specialist II
Production Systems Specialist II Core Credentials
CNC Operations 2
Manufacturing Execution Systems 1
Robot Systems Integration 1
Lean Manufacturing
Certified Industry 4.0 Associate IV
3D Computer Aided Design 1
Flexible Manufacturing Systems 1
3D Computer Aided Manufacturing 1
Production Systems Specialist II Elective Credentials
Robot Systems Integration 2
Robotic Welding Systems 1
Industry 4.0 Predictive Maintenance 1
Additive Manufacturing 2
Robot Systems Integration 3
Plastics Engineering
Robot Systems Simulation
Composites 1
Automatic Guided Vehicle Systems 1
Vision Inspection Systems 1
SCADA Systems 1
Material Quality 1
Lean Six Sigma

25. Certified Industry 4.0 Operations Specialist I
IT Operations Specialist I Core Credentials
Certified Industry 4.0 Associate I
Smart Factory Systems 1
Certified Industry 4.0 Associate II
Data Analytics 1
Certified Industry 4.0 Associate III
Network Security Systems 1
IT Operations Specialist I Elective Credentials
Industry 4.0 Total Productive Maintenance Management
SCADA Systems 1
Industry 4.0 Predictive Maintenance 1
Vision Inspection Systems 1
Robot Systems Integration 1
Programmable Controller Systems 2

26. Certified Industry 4.0 Operations Specialist II
IT Operations Specialist II Core Credentials
Robot Systems Integration 1
SCADA Systems 1
Smart Factory Systems 2
Data Analytics 2
Industry 4.0 Predictive Maintenance 1
Programmable Controller Systems 2
Manufacturing Execution Systems 1
Network Security Systems 2
IT Operations Specialist II Elective Credentials
Robot Systems Simulation
Flexible Manufacturing Systems 1
Vision Inspection Systems 1
Automatic Guided Vehicle Systems 1
RFID Systems Integration
SCADA Systems 2

27. Certified Industry 4.0 Systems Professional
Systems Professional Core Credentials
Prerequisite: Successful completion of selected credentials of Specialist Levels I & II
Smart Factory Systems Optimization
Manufacturing Execution Systems 2
Robot Systems Integration 3
Flexible Manufacturing Systems Optimization
Robot Systems Applications Design
AGV System Optimization
Systems Professional Elective Credentials
SCADA Systems 2
Add any Level II Credentials from Automation, Production, or IT Operations Specialist
Process Simulation and Design 1

28. Elective Micro-Credential Skill Standards
Stand alone credentials
Skill up current workforce
Journeyperson upgrades
Non-credit professional development options

29. How the standards were developed and how they will be applied-
Workgroup of community colleges and industry partners:
Rockwell Automation The Ariens Company
FANUC Amatrol
Foxconn University of Wisconsin Stout
Ashley Furniture Gateway Technical College
Kohler Company Milwaukie Area Technical College
Sargento Foods Ivy Tech Community College

30. Validation Companies Cheniere Berks Workforce Development Board
Schluberger Boeing
Omitech Automation Inc. Nypro Medical
Misco Products Nypro Learning Institute
The Hersey Company Gibson Engineering Insulet Corp
Carpenter Technologies
East Penn Manufacturing
M Tech Control

31. Industry 4.0 Education Checklist
Mechatronics Fundamentals
Electricity
Drives
Fluid Power
Relay Control / Ladder Logic
Motor Control
Power Distribution
Mechanical Drives
Robotics
Automation
Pick & Place Feeding
Gauging
Sorting
Torquing
Inventory Storage
Barcode
RFID
Electronic Sensors
Smart Devices
Smart Sensors
Smart Output Devices
I/O Link
Internet Protocol
Foundation Fieldbus
Computer Networks
Networked Devices
Network Servers
Distributed Servers
Routers
Switches
Gateway Devices
Managed Switches
Unmanaged Switches
Ethernet
Profibus
Wireless
Linking
Data Analysis
Diagnostics
Analytic Creation
Algorithms AI
Machine Learning
Predictive Analytics
Prescriptive Analytics
PLC’s
Safety PLC’s
HMI’s
I/O Interfacing
Electronic and VF Drives
Motor / Motion Control
Power & Control Electronics

32. Industry 4.0 Education Checklist – Associate 1
Mechatronics Fundamentals
Electricity
Drives
Fluid Power
Relay Control / Ladder Logic
Motor Control
Power Distribution
Mechanical Drives
Robotics
Automation
Pick & Place Feeding
Gauging
Sorting
Torquing
Inventory Storage
Barcode
RFID
Electronic Sensors
Smart Devices
Smart Sensors
Smart Output Devices
I/O Link
Internet Protocol
Foundation Fieldbus
Computer Networks
Networked Devices
Network Servers
Distributed Servers
Routers
Switches
Gateway Devices
Managed Switches
Unmanaged Switches
Ethernet
Profibus
Wireless
Linking
Data Analysis
Diagnostics
Analytic Creation
Algorithms AI
Machine Learning
Predictive Analytics
Prescriptive Analytics
PLC’s
Safety PLC’s
HMI’s
I/O Interfacing
Electronic and VF Drives
Motor / Motion Control
Power & Control Electronics

33. Industry 4.0 Education Checklist – Associate 2
Mechatronics Fundamentals
Electricity
Drives
Fluid Power
Relay Control / Ladder Logic
Motor Control
Power Distribution
Mechanical Drives
Robotics
Automation
Pick & Place Feeding
Gauging
Sorting
Torquing
Inventory Storage
Barcode
RFID
Electronic Sensors
Smart Devices
Smart Sensors
Smart Output Devices
I/O Link
Internet Protocol
Foundation Fieldbus
Computer Networks
Networked Devices
Network Servers
Distributed Servers
Routers
Switches
Gateway Devices
Managed Switches
Unmanaged Switches
Ethernet
Profibus
Wireless
Linking
Data Analysis
Diagnostics
Analytic Creation
Algorithms AI
Machine Learning
Predictive Analytics
Prescriptive Analytics
PLC’s
Safety PLC’s
HMI’s
I/O Interfacing
Electronic and VF Drives
Motor / Motion Control
Power & Control Electronics

34. Industry 4.0 Education Checklist – Associate 3
Mechatronics Fundamentals
Electricity
Drives
Fluid Power
Relay Control / Ladder Logic
Motor Control
Power Distribution
Mechanical Drives
Robotics
Automation
Pick & Place Feeding
Gauging
Sorting
Torquing
Inventory Storage
Barcode
RFID
Electronic Sensors
Smart Devices
Smart Sensors
Smart Output Devices
I/O Link
Internet Protocol
Foundation Fieldbus
Computer Networks
Networked Devices
Network Servers
Distributed Servers
Routers
Switches
Gateway Devices
Managed Switches
Unmanaged Switches
Ethernet
Profibus
Wireless
Linking
Data Analysis
Diagnostics
Analytic Creation
Algorithms AI
Machine Learning
Predictive Analytics
Prescriptive Analytics
PLC’s
Safety PLC’s
HMI’s
I/O Interfacing
Electronic and VF Drives
Motor / Motion Control
Power & Control Electronics

35. Industry 4.0 Education Checklist – Associate 4
Mechatronics Fundamentals
Electricity
Drives
Fluid Power
Relay Control / Ladder Logic
Motor Control
Power Distribution
Mechanical Drives
Robotics
Automation
Pick & Place Feeding
Gauging
Sorting
Torquing
Inventory Storage
Barcode
RFID
Electronic Sensors
Smart Devices
Smart Sensors
Smart Output Devices
I/O Link
Internet Protocol
Foundation Fieldbus
Computer Networks
Networked Devices
Network Servers
Distributed Servers
Routers
Switches
Gateway Devices
Managed Switches
Unmanaged Switches
Ethernet
Profibus
Wireless
Linking
Data Analysis
Diagnostics
Analytic Creation
Algorithms AI
Machine Learning
Predictive Analytics
Prescriptive Analytics
PLC’s
Safety PLC’s
HMI’s
I/O Interfacing
Electronic and VF Drives
Motor / Motion Control
Power & Control Electronics

37. Ivy Tech’s New Manufacturing Pathways
Structured Pathways Embedded Certifications Contextualized Curriculum
Advanced Automation & Robotics Technology Degree (AAS) 75 credits
Industrial Technology
Degree (AAS) 60 credits
Automation & Robotics Technology
Degree (TC)
Industrial Electrical Technology
Degree (TC)
Industrial Mechanical Technology
Degree (TC)
*Interdisciplinary Industrial Workforce Degree (TC)
Process Operations Technology
Degree (TC)
Quality Assurance Technology
Degree (TC)
Welding Technology
Degree (TC)
Welding Certificate (CT)
Mechatronics Certificate (CT)
Industrial
Electrical Certificate (CT)
Industrial Mechanical Certificate (CT)
Interdisciplinary Industrial Workforce Certificate (CT)
Single Pathway
Multiple Pathways

38. Smart Factories, Technical Engaged Talent, and Culturally Correct Employers of Choice
Integrated Production Systems – Industrial Artisans