1. Innovative Composite Solutions

2. Innovative Composite Solutions
Overview
→ the company → facilities → Composite Materials → Engineering and Development → Moulds and Prototyping → Production → Product Samples → Contacts
Innovative Composite Solutions

3. Innovative Composite Solutions
The Company
The DG-Kunststofftechnik GmbH was founded in 2002 to fully utilize the competence of DG-Flugzeugbau GmbH and meet the requirements of customers from other product sections simultaneously. DG-Kunststofftechnik GmbH has fully access to the experience, know-how, certification and resources of DG-Flugzeugbau. DG-Flugzeugbau GmbH is certified for development, production and maintenance of miscellaneous types of aircraft and aviation parts. Our range of services and performance: → development engineering and manufacturing of composite products → mould design various moulds for manufacturing and special applications → prototype design one-off production up to serial transition → manufacturing small series and special parts, special knowledge in wet lamination
Innovative Composite Solutions

4. Innovative Composite Solutions
Infrastructure
Location: Bruchsal, together with DG Flugzeugbau GmbH Production Area: ca sqm Staff: in cooperation with DG Flugzeugbau GmbH Lage: situated conveniently with motorway access
Innovative Composite Solutions

5. Innovative Composite Solutions
Composite materials
 highest rigidity  high strength  high energy absorption  lowest structure weight
- Glass Fibre (GFK) - Carbon Fibre (CFK) - Kevlar Fibre (KFK) - Basalt Fibre (BFK) - Resin (up to 285°C operating temperature) - several low temperature Pre-Pregs We have all prevalent types of fabric and resin (also aviation certified) in stock.
Innovative Composite Solutions

6. Engineering & Development
active support right from the first idea - indication of solution possibilities - assistance in material selection - Application of modern CAD-Software - Processing of all prevalent CAD Formats: → 2D: DXF, DWG → 3D: IGES, STEP ....
Innovative Composite Solutions

7. Innovative Composite Solutions
Moulds & Prototyping
- Rapid realization of your ideas by a sophisticated team - accurate design according to your specification in → precision → thermal resistance → weight → surface quality → strength, rigidity → certification, quality → costs - master form, prototype and serial mould construction - access to modern multi-axis rotary cutter
Innovative Composite Solutions

8. Innovative Composite Solutions
Production
a professional team, well-rehearsed by longtime experience with substantiated know-how - precision and quality standards from aircraft construction sqm production area, designed for mould construction, manufacturing of large-scale components and special products in wet lamination - In-house spray chamber 10x3m - Quality Management System by DG-Flugzeugbau GmbH or individual solutions according to your specifications
Innovative Composite Solutions

9. Product samples high strength
Fuel tank made of fibre glass, double shell construction
- low weight
- high compressive strength
- perfectly processed
- certified for aviation
Innovative Composite Solutions

10. Product samples highest rigidity
Engine mount made from carbon fibre
 Highest rigidity made at lowest weight
Innovative Composite Solutions

11. Product Samples  highest requirements
Protective FRP-Casing for electric motor (F1-KERS-System):
Tolerance 0,005 mm, load capacities up to 300°C and highest stability
Client: Formular-1 Supplier
Developement
Prototype Part
Final Product
Innovative Composite Solutions

12. Product samples  special solutions
Fibre glass shaft with thread of carbon fibre to avoid the static charge of paper in a printing machine
Client: Heidelberger Druck
Innovative Composite Solutions

13. Product Samples  large scale mould construction
design
 Test setup
 mould
12 x 3 m mould (deep-drawing) for storefront manufacturing
 final product
Innovative Composite Solutions

14. Innovative Composite Solutions
Product Samples  Wind Turbines: Prototype Manufacturing
Innovative Composite Solutions

15. Innovative Composite Solutions
Product Samples  Custom made Interior for Ambulance-Jets
Beams with mounting plate (Carbon Structure)
ready to use assembly
Client: Spectrum Aeromed
Innovative Composite Solutions

16. Innovative Composite Solutions
Product Samples
Custom made Mountings for Jets
(metrological investigation)
Mounting for silver iodide rods
mounting for measuring probe
Innovative Composite Solutions

17. Innovative Composite Solutions
Product Samples  Carbon Stairs for Ambulance Jets
Innovative Composite Solutions

18. Innovative Composite Solutions
Contact
Manager: Holger Back
+49 (0) 7251/
Sales Manager: Stefan Göldner
+49 (0) 7251/
Technical Director: Dirk Ströbl
+49 (0) 7251/
Design: Jelmer Wassenaar
+49 (0) 7251/
DG Kunststofftechnik GmbH Otto-Lilienthal-Weg 2 D Bruchsal – Germany Tel: +49 (0) 7251/30 20 – 190 Fax:+49 (0) 7251/   /
Innovative Composite Solutions