1. Automation and Drives

2. What is PROFINET? PROFINET PROFINET - the concept for the entire plant
Process
Real-time
communikation
Safety
Distributed field devices
IT-Standards
& Security
PROFINET
Network- Installation
Motion
Control
Distri- buted Automation
PROFINET - the concept for the entire plant

3. PROFINET IO
PROFINET
Cyclic data exchange between PROFINET IO-Controller and IO-Devices
SIMATIC STEP7
Industrial Ethernet
S PN/DP inclusive PROFINET IO
S7 41x + CP Adv
PROFIBUS DP
ET200S PN

4. PROFINET CBA Cyclic and acyclic data exchange between CPUs
SIMATIC iMap
Industrial Ethernet
S PN/DP
S7 41x + CP Adv.
ET200S PN

5. Automation and Drives

6. The vision: Plug&Work in the production line
Plug&Work by:
Pre-tested encapsulated machines
Plant Coordinator
ON BOOL
BOOL STARTING
START BOOL
BOOL READY
STOP BOOL
UI1 Lifestate
BOOL RUNNING
BOLD HELD
PROFINET CBA
Automatic configuration of the network
Communication through „standard CBA Interfaces“
Maschine 1 ON
STARTING
START
READY
STOP
Lifestate
RUNNING
HELD
Maschine 2 ON
STARTING
START
READY
STOP
Lifestate
RUNNING
HELD
Maschine 3 ON
STARTING
START
READY
STOP
Lifestate
RUNNING
HELD
Maschine 4 ON
STARTING
START
READY
STOP
Lifestate
RUNNING
HELD

7. CBA is based on forming technological modules
Combination of:
User program
PLCs and intelligent field devices
Mechanical components
Technological Module
... for implementing technological modules

8. Technological modules are represented by software components
A software component is a reusable function with clearly defined interfaces…
Technological Module
Technologicale Module
ExtemStop BOOL
BOOL StartNext
ExtemStart BOOL
BOOL Running
Cnt_In I4
UI1 Lifestate
BOOL Status
I4 Cnt_Out
Encapsulation of device functionality in a software component

9. Example: Technological module “Robot”
Mechanic Elements
Electric Elements
User-Software
Technological Module
Intelligent field device e.g. ET 200S-CPU
e.g. Robots
Function
Technological Module
Start
State_1
Stop
State_2 Up
Ready
Running
Roboter
Down
Modularisierung bestehen aus Mechanik, Elektrik und SW-Funktionalität
Autark funktionierende Einheiten vorgetestet und fertig für den Einsatz in der Anlage

10. Example: Technological module “Machine”
ON BOOL
BOOL STARTING
START BOOL
BOOL READY
STOP BOOL
UI1 Lifestate
BOOL RUNNING
BOLD HELD
Mechanic
PLC
Function

11. Until now: Programming of communication
Detailed know how necessary about principles and mechanism of the communication functions
Different communication calls for different bus systems
The communication relationship between the modules must already be known when programming
Graphical
Engineering

12. Component Based Automation with iMap: Connecting instead of programming
Machine 1
START BOOL
BOOL STARTING
Machine 3
STOP BOOL
BOOL READY
Cnt_IN BOOL
BOOL RUNNING
START BOOL
BOOL STARTING
I4 Cnt_OUT
STOP BOOL
BOOL READY
Graphical
Engineering
Cnt_IN BOOL
BOOL RUNNING
UI1 Lifestate
I4 Cnt_OUT
UI1 Lifestate
Machine 2
Graphical configuration of communication
No detailed knowledge of communication necessary
START BOOL
BOOL STARTING
STOP BOOL
BOOL READY
Cnt_IN BOOL
BOOL RUNNING
I4 Cnt_OUT
UI1 Lifestate

13. Combination of the decentralized and the central solution under one concept
* Only Components on Ethernet can be singleton
SIMATIC iMap
Industrial Ethernet
Ethernet/ PROFIBUS Link (Proxy)
PROFIBUS DP
S7 41x + CP Adv.
Graphical
Engineering C
PROFIBUS DP
Intelligent ET 200S
A_1
Intelligent ET 200X
B_1
Intelligent ET 200S
A_2
“Re-usable” modules
Plant specific machine „Singleton“

14. Engineering concept for reusable modules
SIMATIC iMap
Industrial Ethernet
Ethernet/ PROFIBUS Link (Proxy)
Graphical
Engineering
PROFIBUS DP
Intelligent ET 200S
A_1
Intelligent ET 200X
B_1
Intelligent ET 200S
A_2
“Re-usable” modules

15. STEP7-Project Component A STEP7-Project Component B
 Creating the component
SIMATIC iMap
 Import
 Use the component and connect them
A_1 A
STEP7-Project Component A A
A_2 B
STEP7-Project Component B B
 reedit
B_1
Graphical
Engineering
 Generate
SIMATIC STEP7
Station A_1
Shadow- Project
Station A_2
Station B_1
 Download /Test
PROFINET Device

16. Engineering concept for plant specific machines
SIMATIC iMap
Industrial Ethernet
PROFIBUS DP
S7 41x + CP Adv.
Graphical
Engineering C
Plant specific machine „Singleton“

17.  Use the component and connect them
SIMATIC iMap
 Use the component and connect them
A_1 A
A_2
 Import C
 Create the component
Graphical
Engineering
 Download of the connections only
SIMATIC STEP7
SIMATIC STEP7
 Download /Test
Singleton- Project
Station A_1
no generating of a shadow project
within the component safety is possible
Station C
Shadow- Project
Station A_2
 reedit
PROFINET Device

18. SIMATIC iMap V3.0
SIMATIC iMap V3.0
SIMATIC iMap V3.0

19. iMap V.3.0 – Multifunction component „n functions within an module“= F2
PLC F3
SW-function
CBA component V2.0:
One PLC is represented by one SW-function F4
PLC
SIMATIC iMap V3.0 F5
n- SW-functions
CBA component V3.0:
One PLC is represented by several SW-function
Cost optimized by implementing several technological modules in one hardware

20. Support of several PROFIBUS master systems and local PROFINET IO-Devices
SIMATIC iMap
HMI
Consistent OPC symbol file for the hole plant
Industrial Ethernet
CPU with several DP master systems
S PN/DP (Proxy)
S7 31x-y PN/DP including PROFINET IO
iSlaves including master interface
SIMATIC iMap V3.0
PROFIBUS DP
Intelligent ET 200X
Intelligent ET 200S
CPU with CBA and PROFINET IO
PROFIBUS DP
PROFIBUS DP

21. Products for Component Based Automation
SIMATIC iMap
HMI + OPC Server
Industrial Ethernet
WinAC PN with Proxy-function
S7 300 PN/DP
Ethernet/ PROFIBUS Link (Proxy)
S7 400 with
CP443-1 Adv
Configuration
Configuration
PROFIBUS DP
PROFIBUS DP
DP Slaves
iSlave
I/O devices, HMI, Safety und Processdiagnosis within a Komponenten
DP normslaves over Proxy
iSlave inclusive DP Master interface

22. The future is now!
Dieser Chart sollte am Ende einer jeden Präsentation stehen.