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Advanced Lubrication + Fuel Solutions
Energy + Cost Reduction Program
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Industrial Energy Costs
SPECIALTY LUBRICATION SPECIALTY FUEL ADDITIVES Products + Solutions Technologically advanced lubricants save energy Products + Solutions Increased savings through fuel quality assurance Diesel Mate Plus • Improves fuel quality and enhances engine performance year-round by boosting cetane and inhibiting contamination. • Contains Tank Tonic, a fuel biocide and preservative that quickly and completely eliminates bacteria and fungi from fuel systems and storage tanks. “Industrial manufacture could save in excess of $12 billion in energy costs by using better performing lubricants.” Industrial Energy Costs $ USD PER KILOWATT HOUR OVER TIME National Research Council, 2000 FREE-UP OF MAINTENANCE DOLLARS Case Study – Healthcare Full Blast • Designed to eliminate fuel line blockage • Keeps tanks, lines, strainers, pumps and valves free of sediments and deposits • Converts useless sludge into burnable fuel and assures a cleaner system • Controls water, sludge, corrosion, slag, soot, smoke and other problems 17th – 18th CENTURY s s s s s TODAY NCH specialty lubricants: Reduce heat and friction Decreases energy needed to move parts by providing a superior lubricant film between metal surfaces. Provide maximum lubricity Advanced polymer technology keeps lubricants in place even under high stress conditions. The real cost of fuel* Improves fuel quality and enhances engine performance year-round. Properly-treated fuel will increase hours or miles per gallon, reduce emissions and lower repair and part replacement costs Untreated Diesel Fuel Treated Diesel Fuel TODAY ASSOCIATED COSTS ASSOCIATED COSTS Maintain clean system Advanced detergents prevent the formation of deposits to keep equipment working at peak performance. Control contaminants and oxidation Superior additive technology eliminates the harmful effects of contaminants and reduces oxidation. This increases equipment efficiency and lowers power consumption.
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Diesel Mate Plus delivers peak performance
SPECIALTY FUEL ADDITIVES SPECIALTY LUBRICATION Products + Solutions Increased savings through fuel quality assurance Products + Solutions Energy savings through lubrication GREASES Premalube Superior mechanical stability and anti-frictional properties reduces average power consumption The NCH Lubrication Fuel Quality Assurance Program delivers increased fuel efficiency of up to 10%* Diesel Mate Plus delivers peak performance Boosts Cetane Raises Cetane number by an average of 3 to 5 points (up to 15%) to increase mileage, improve combustion and make starting easier GEAR OILS Certop Elimination of dry starts and reduction of gear wear increases torque transmission and uses less power to turn gears Cleans fuel system Advanced detergents prevent the formation of deposits to keep engine working at peak performance INEFFECTIVE GREASE TRAP PUMPING HYDRAULIC OILS Hi-Top Dramatically reduces foaming and pump wear to increase part through-put and decrease cycle time Removes water contamination Eliminates water contaminants to improve combustion and reduce clogging in injectors and water fillers CITY + COUNTY SURCHARGES COMPRESSOR OILS Specialty NCH Lubricants Extreme oxidation resistance and improved lubricity in-creases piston and vane efficiency and lowers power draw Increases lubricity Contains AA-93 which provides a superior lubricant film between pistons and cylinders NCH Lubrication advanced lubricants lower energy costs by up to 30%! Economical to use Dilutes 1:1000 to reduce treatment costs Contains Tank Tonic Tank Tonic is a fuel biocide and preservative that quickly and completely eliminates bacteria and fungi from fuel systems and storage tanks
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Decline in Cetane Number EPA Emission Requirements
PROBLEMS PROBLEMS Problems With Diesel Fuel Declining quality and rising costs Problems With Diesel Fuel These problems cost you money Problem 1 / Low Cetane The Engine Manufacturing Association (EMA) requires a minimum of 50 cetane for optimal performance. Below 50 cetane fuel causes: • Increased stack emissions • Poor combustion efficiency, loss of power and lower mileage • Harder starting • Detonation wear - from violent explosions which damage piston heads, rings, valves and cylinder liners “Over the last two decades , the cetane number and the API gravity, the basic measures of crude oil quality have declined” Diesel in the US Decline in Cetane Number $ USD GALLON OVER TIME AVERAGE CETANE LEVEL OVER TIME Society of Automotive Engineers (SAE), Bulletin “Diesel fuel quality has deteriorated for the past 20 years and is expected to continue this trend for the foreseeable future” American Society for Testing and Materials (ASTM), Pub Problem 2 / Poor lubricity To reduce stack emissions, the EPA mandates Ultra-Low Sulfur Diesel fuel contain no more than 15 ppm of sulfur • The removal of most of the sulfur, the natural lubricant in diesel fuel can cause both mechanical and chemical wear • Worn injection systems result in poor fuel economy, excessive stack emissions, equipment down time and engine repair cost Fuel quality has deteriorated and costs continue rising • Rougher grades of crude are being extracted • Producers take shortcuts in refining • The best parts of crude are being used to produce gasoline, jet fuel and kerosene • The refining process used to meet new EPA regulations on ultra-low sulfur diesel (ULSD) results in reduced fuel economy and severe fuel system wear Problem 3 / Contaminants Contaminants form deposits: Today’s diesel fuel contains high levels of contaminants - like wax and acids that clog injectors and contribute to air pollution Problem 4 / Water contamination + biological growth • Condensation, rainwater and seepage cause water contamination in fuel • Bacteria and fungi enter fuel through water contamination or air vents Fuel quality deteriorates every time it’s handled EPA Emission Requirements EMISSION LEVELS OVER TIME Problem 5 / Exhaust emissions Exhaust emissions have become one of the major problems of the 21st century. The best solution to better engine performance is to consistently improve the quality of the fuel that we run through our equipment OIL WELL REFINERY PIPELINE TERMINAL FUEL JOBBER DELIVERY TRUCK STORAGE EQUIPMENT Industry surveys show that low quality diesel fuel is the no. 1 cause of poor engine performance
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